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Help CenterConical Filter Element for Chemical Processing 304 Stainless Steel 100 Micron Filtering
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As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory presents our Conical Filter Element for Chemical Processing, crafted from premium 304 Stainless Steel with a precise 100 micron filtration rating. This filter element is engineered to deliver reliable, high-performance filtration in demanding chemical environments, ensuring consistent product quality and equipment protection. Our decades of experience in wire mesh manufacturing and processing guarantee you a robust solution that meets the rigorous standards of the chemical industry.
Built with corrosion-resistant 304 stainless steel, this conical filter element offers exceptional durability and longevity, even when exposed to aggressive chemicals and high temperatures. The 100 micron mesh size effectively removes particulate contaminants while maintaining optimal flow rates, reducing downtime and maintenance costs. Whether you need a standard size or a custom configuration, our factory can accommodate your specific requirements with flexible production capabilities.
Key Features & Specifications
- Material: High-grade 304 Stainless Steel for excellent corrosion resistance in chemical processing.
- Filtration Rating: 100 micron (nominal) – suitable for removing fine particles while maintaining high throughput.
- Design: Conical shape provides a larger surface area compared to flat filters, enhancing dirt holding capacity and reducing clogging frequency.
- Temperature Range: Operates effectively from -20°C to 200°C, compatible with hot chemical solutions.
- Connection Options: Available with flanged ends or threaded connections (NPT / BSP) for easy integration into existing piping systems.
- Customization: Dimensions, mesh count, and connection types can be tailored to your specific equipment – please contact us for details.
| Parameter | Value |
|---|---|
| Material Grade | 304 Stainless Steel (AISI 304) |
| Mesh Opening | 100 micron (approx. 150 mesh) |
| Shape | Conical, tapered design |
| Working Pressure | Up to 10 bar (150 psi) standard; higher upon request |
| Surface Finish | Bright annealed, smooth and cleanable |
Advantages for Your Chemical Processing
The conical design of this filter element offers several distinct advantages over traditional flat or cylindrical filters:
- Increased Surface Area: The conical shape provides up to 30% more filtration area, which translates to longer service intervals and reduced replacement frequency.
- Self-Cleaning Effect: The tapered geometry facilitates backwashing or flushing, dislodging trapped particles more effectively and extending the element's life.
- Enhanced Flow Dynamics: The conical profile reduces turbulence and pressure drop, allowing for more efficient filtration with minimal energy loss.
- Robust Construction: Made from woven 304 stainless steel wire mesh with strong welded seams, ensuring structural integrity under high pressure and thermal cycling.
This filter element is ideal for a wide range of chemical processing applications, including:
- Filtration of acids, alkalis, solvents, and other aggressive chemicals.
- Protection of pumps, valves, and heat exchangers from particulate damage.
- Pre-filtration in water treatment, pharmaceutical, and food processing industries where stainless steel hygiene is required.
- Solid-liquid separation in batch and continuous processes.
Trust & Reliability from a Proven Manufacturer
Anping County Boli Hardware Wiremesh Products Factory has been a dedicated manufacturer of wire mesh products since 1998. With an annual export value of US$5 million to US$10 million, we have supplied our products to customers across North America, South America, Europe, Asia, Africa, and Oceania. Our factory is located in the wire mesh capital of China – Hengshui, Hebei – giving us access to premium raw materials and skilled craftsmanship. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan to ensure timely delivery worldwide.
Every conical filter element undergoes strict quality control checks, from raw material inspection to final dimensional verification. We ensure that each element meets the specified micron rating and structural integrity. Our team of experienced engineers is ready to assist you in selecting the right filter for your process, and we offer custom sizes to match your existing equipment. Contact us today to discuss your requirements or request a quotation. We are confident that our product will deliver the performance and longevity you need.
Frequently Asked Questions
-
Q: What is the maximum operating temperature for this filter element?
A: The 304 stainless steel conical filter can withstand temperatures from -20°C to 200°C. For higher temperatures, please consult us for alternative materials. -
Q: Can I get a custom micron rating other than 100 micron?
A: Yes, we offer a range of filtration ratings from 20 micron to 500 micron. Contact our sales team with your specific requirements. -
Q: How do I clean this filter element?
A: The conical design supports backflushing or ultrasonic cleaning. For heavy clogging, chemical cleaning with mild solvents is recommended. Avoid using harsh abrasives that may damage the mesh. -
Q: Is this filter element suitable for food-grade applications?
A: 304 stainless steel is food-grade safe. However, we recommend verifying compatibility with your specific food product and local regulations. We can also provide 316L stainless steel options upon request. -
Q: What connection types are available?
A: Standard options include flanged ends (ANSI, DIN, JIS) and threaded ends (NPT, BSP). Custom connection types can be manufactured per your specification. -
Q: What is the typical lead time?
A: For standard sizes, lead time is 7-15 days. Custom orders may require 15-30 days depending on complexity. We offer expedited shipping for urgent orders. -
Q: Do you provide samples for testing?
A: Yes, we can provide samples at a nominal cost. The sample fee will be deducted from the first bulk order. Contact us for sample availability. -
Q: How can I ensure the filter element fits my existing housing?
A: Please provide your housing dimensions, including inlet/outlet size, length, and end cap style. Our engineering team will help you choose or design the correct element.
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