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Help CenterWedge Wire Filter Basket 0.5mm Slot Size for Industrial Water Treatment
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – Your Trusted Partner for Industrial Filtration Solutions
Since 1998, we have been a dedicated manufacturer of high-quality wire mesh products, with annual export values reaching US$5-10 million. Our Wedge Wire Filter Basket with 0.5mm Slot Size is specifically engineered for demanding industrial water treatment applications. This product combines precision engineering, robust construction, and customizable design to deliver reliable solid-liquid separation in various environments. Whether you need to filter out fine particles, protect downstream equipment, or improve process efficiency, our filter basket offers a cost-effective solution backed by over two decades of manufacturing expertise.
At Boli, we understand that every filtration challenge is unique. That's why our wedge wire baskets are available in a wide range of dimensions, materials, and connection types – all crafted to meet your specific requirements. The 0.5mm slot ensures consistent particle retention while maintaining high flow rates, reducing downtime and maintenance costs.
Below we provide a detailed overview of the product features, technical specifications, and benefits to help you evaluate its suitability for your application.
Key Product Features
- Precision Slot Size: 0.5mm (±0.05mm tolerance) ensures accurate particle separation and consistent filtration performance.
- Wedge Wire Profile: V-shaped wires create a self-cleaning effect, reducing clogging and extending service life.
- High Open Area: Up to 60% open area provides excellent flow capacity, minimizing pressure drop.
- Corrosion Resistance: Made from premium stainless steel (304 or 316L), suitable for aggressive water chemistries and high humidity.
- Customizable Dimensions: Diameter, height, and connection type can be tailored to fit existing equipment or new installations.
- Rigid Construction: Welded joints and heavy-duty support rods ensure structural integrity under high flow and pressure conditions.
- Easy Maintenance: Smooth surface and non-clog design allow for quick cleaning – backwashing or manual rinsing.
- Versatile Applications: Ideal for industrial water treatment, chemical processing, food & beverage, mining, and more.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | SS304, SS316L (other alloys available on request) |
| Slot Size | 0.5mm (standard); other sizes from 0.1mm to 10mm are customizable |
| Wire Diameter | Typically 2.0mm – 3.5mm (depending on overall basket size) |
| Support Rod Diameter | 4.0mm – 8.0mm (customizable) |
| Basket Diameter | 50mm – 500mm (customizable) |
| Basket Height | 100mm – 1000mm (customizable) |
| Connection Type | Flange, threaded socket, bottom plate, or plain end (as per drawing) |
| Surface Finish | Pickled & passivated, or mirror polished (optional) |
| Operating Temperature | -20°C to +400°C (depending on material) |
| Maximum Pressure | Up to 10 bar (depending on design) |
Benefits for Your Business
- Improved Filtration Efficiency: The 0.5mm slot precisely captures particles as small as 500 microns, reducing turbidity and protecting downstream equipment.
- Reduced Maintenance Costs: Self-cleaning wedge wire design minimizes clogging, extending cleaning intervals and lowering labor expenses.
- Long Service Life: High-quality stainless steel and robust welding ensure durability even in harsh environments, reducing replacement frequency.
- Custom Fit: We work with your specifications to produce a basket that integrates seamlessly into your existing system – no need for costly modifications.
- Excellent Flow Rate: High open area allows for high throughput, improving overall system productivity.
- Versatility: Suitable for both new installations and retrofitting, applicable to various industrial water treatment processes (cooling water, process water, wastewater).
Why Choose Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience, we have supplied wedge wire filter baskets to clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Our annual export value of US$5-10 million reflects the trust global customers place in our products. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery.
Our factory is equipped with advanced welding machines and quality control instruments to guarantee consistent slot accuracy and structural integrity. Every basket undergoes rigorous inspection before shipment – including dimensional checks, pressure testing, and visual inspection.
We are committed to providing not just a product, but a complete filtration solution. Our team of engineers is available to assist with design optimization, material selection, and after-sales support. Whether you need a single prototype or bulk orders, we are ready to serve you.
Frequently Asked Questions
-
Q: What materials are available for the wedge wire filter basket?
A: We offer stainless steel 304 and 316L as standard. Other materials like duplex stainless steel, Hastelloy, or titanium are available upon request for specific chemical compatibility. -
Q: Can the slot size be customized to something other than 0.5mm?
A: Yes, we can produce slot sizes from 0.1mm to 10mm. Simply inform us of your required micron rating, and we will adjust the wire profile accordingly. -
Q: How do I determine the correct basket diameter and height for my system?
A: You can provide the inner diameter of your housing or the flow rate and pressure drop requirements. Our engineering team can help calculate the optimal dimensions for your application. -
Q: What is the typical lead time for custom orders?
A: Lead time depends on quantity and complexity. For standard sizes, it is usually 15-20 working days. Custom designs may require 25-30 working days. We will confirm after receiving your specifications. -
Q: How do I clean the wedge wire basket?
A: The basket can be cleaned by backwashing, spraying with water, or using compressed air. For stubborn deposits, chemical cleaning with mild detergents is effective. The smooth surface resists buildup. -
Q: Is the basket suitable for high-temperature applications?
A: Yes, depending on the material. SS304 can handle up to 400°C, while SS316L has similar performance. For higher temperatures, please consult us for special alloys. -
Q: Can you provide drawings or 3D models before production?
A: Absolutely. We can prepare a CAD drawing or 3D model for your approval before manufacturing begins. This ensures the final product matches your requirements. -
Q: What is the minimum order quantity (MOQ)?
A: For standard sizes, MOQ is 10 pieces. For custom designs, MOQ is 5 pieces. However, for trial orders or prototypes, we can be flexible – please contact us.
Contact us today to discuss your industrial water treatment filtration needs. Let our experience work for you!
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