Automatic Cleaning Skeleton Core Filter Cartridge With PLC Control for Industrial Filtration
Product Spotlights
As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory proudly presents the Automatic Cleaning Skeleton Core Filter Cartridge with PLC Control, designed for demanding industrial filtration applications. This advanced filter cartridge integrates a robust skeleton core structure with an intelligent PLC-controlled backwash system, ensuring continuous and efficient solid-liquid separation without manual intervention. Our factory, with annual export value exceeding US$5 million, ships globally from Tianjin, Qingdao, Shanghai, and Foshan, serving markets across North America, Europe, and Asia. The product is built to deliver reliable performance, reduce downtime, and lower maintenance costs – a true upgrade for your filtration process.
Key Features & Technical Specifications
- Automatic Backwash Cleaning: The PLC-controlled system triggers a reverse flow when differential pressure reaches a preset value, cleaning the filter element without stopping the main flow. This ensures uninterrupted operation and long service life.
- High-Strength Skeleton Core: The inner core is made from heavy-duty stainless steel mesh or perforated plate, providing excellent mechanical strength to withstand high pressure and abrasive particles.
- Customizable Filtration Precision: Available in ratings from 1 micron to 1000 microns, the filter medium can be tailored to your specific particle removal requirements.
- PLC Control Unit: Equipped with a user-friendly interface (Siemens or Mitsubishi optional), the controller allows setting of backwash intervals, duration, and differential pressure thresholds. Real-time monitoring and alarm functions are included.
- Compact Design: The cartridge integrates the filter element, cleaning mechanism, and control valve in a single housing, saving space and simplifying installation.
- Wide Temperature & Pressure Range: Standard operating temperature up to 80°C and pressure up to 1.0 MPa; higher ratings available upon request.
- Corrosion-Resistant Materials: All wetted parts are made of 304 or 316L stainless steel, suitable for corrosive fluids and harsh environments.
- Low Maintenance: The automatic cleaning cycle reduces the need for manual disassembly and replacement of filter elements, cutting labor costs and downtime.
| Parameter | Specification |
|---|---|
| Filtration Area | 0.1 – 2.0 m² (customizable) |
| Backwash Flow Rate | 5% – 10% of main flow (typical) |
| Backwash Duration | 10 – 60 seconds (adjustable via PLC) |
| Differential Pressure Setpoint | 0.05 – 0.3 MPa (adjustable) |
| Power Supply | 220V / 380V, 50/60 Hz (optional) |
| Protection Class | IP54 (control box) |
Benefits to Your Operation
- Increased Productivity: Automatic cleaning eliminates the need for manual filter element replacement, allowing continuous operation that boosts overall equipment effectiveness (OEE).
- Reduced Waste: The backwash process uses less water compared to traditional cleaning methods, and the captured solids can be easily collected or disposed of.
- Extended Equipment Life: By preventing clogging and maintaining consistent flow, the filter cartridge protects downstream equipment such as pumps, valves, and heat exchangers from damage.
- Energy Savings: Lower pressure drop across the filter means less energy required for pumping, reducing operational costs.
- Adaptable to Various Fluids: Suitable for water, oils, chemicals, and food products – the right material selection ensures compatibility.
- Easy Integration: The compact design with standard flanges allows retrofitting into existing piping systems with minimal modifications.
Why Choose Anping County Boli?
With over 25 years of experience in wire mesh and filtration products, our factory has built a reputation for quality and reliability. We export annually US$5 million to US$10 million worth of products to major markets worldwide, including North America, Europe, and Southeast Asia. Our skilled engineers can customize the filter cartridge to meet your specific requirements – from micron size to connection type. We provide comprehensive after-sales support, including technical documentation, spare parts, and remote troubleshooting. Choose our Automatic Cleaning Skeleton Core Filter Cartridge to experience hassle-free industrial filtration. Contact us today for a quote or to discuss your application.
Frequently Asked Questions
-
Q: What is the typical lifespan of the filter cartridge?
A: The lifespan depends on the application and the nature of solids. Under normal conditions, the stainless steel mesh can last 2-5 years with proper maintenance. The PLC-driven backwash extends the life by preventing permanent clogging. -
Q: Can the PLC control system be integrated with a DCS or SCADA?
A: Yes, the PLC supports Modbus RTU/TCP communication protocol (optional). Remote monitoring and control can be implemented for integration with your plant automation system. -
Q: What is the minimum backwash pressure required?
A: The backwash system requires a minimum pressure of 0.3 MPa to effectively clean the filter element. If your system pressure is lower, an optional booster pump can be provided. -
Q: How do I select the right filtration rating?
A: The required micron size depends on the particle size you need to remove. For example, 100 micron for general water filtration, 50 micron for cooling water, 1-10 micron for fine chemical or pharmaceutical applications. We can help you choose based on sample analysis. -
Q: Is the filter cartridge suitable for viscous fluids?
A: It can handle fluids with viscosity up to 1000 cP. For higher viscosity, we recommend using a larger filtration area or a pre-filter to reduce load. Contact our technical team for advice. -
Q: What is the warranty period?
A: Our standard warranty is 12 months from the date of shipment. Extended warranty options are available upon request. -
Q: Can I get a sample for testing before bulk order?
A: Yes, we provide sample orders for evaluation. The sample cost and shipping are negotiable based on the configuration. -
Q: What are the shipping options?
A: We ship from Tianjin, Qingdao, Shanghai, or Foshan ports. We can arrange sea freight, air freight, or express courier depending on your urgency and order quantity.
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