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Help CenterFalling-film Evaporator for Pharmaceutical Concentration 304 Stainless Steel GMP Standard
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As a leading manufacturer from Qingdao Conqinphi Environmental Technology Group Co., Ltd., we are proud to present our Falling-film Evaporator for Pharmaceutical Concentration, crafted from premium 304 Stainless Steel and designed to meet GMP standards. With over 9 years of industry experience and a factory spanning 10,000-30,000 square meters, we have delivered reliable evaporation solutions to pharmaceutical clients worldwide. This evaporator excels in gentle, efficient concentration of heat-sensitive pharmaceutical solutions, ensuring product quality and consistency.
Our falling-film technology leverages a thin liquid film flowing downward inside heated tubes, providing rapid heat transfer with minimal residence time. This design is ideal for concentrating active pharmaceutical ingredients (APIs), herbal extracts, and other valuable compounds while preserving their integrity. The 304 stainless steel construction guarantees excellent corrosion resistance and easy cleaning, fully compliant with GMP hygiene requirements.
Key Features & Technical Specifications
- High Efficiency: Thin-film evaporation maximizes heat transfer coefficient, reducing energy consumption by up to 30% compared to traditional methods.
- Gentle Processing: Short residence time (typically 2-10 seconds) prevents thermal degradation of sensitive pharmaceuticals.
- GMP Compliant Design: Smooth internal surfaces, no dead corners, CIP/SIP ready, and all contact parts made of 304 stainless steel.
- Customizable Capacity: Available in evaporation rates from 50 L/h to 5000 L/h, tailored to your production scale.
- Flexible Heating Options: Can be configured with steam, hot water, or electric heating to match your facility utilities.
- Compact Footprint: Vertical design saves floor space, ideal for cleanroom installations.
- Automatic Control: Optional PLC with touchscreen interface for precise control of temperature, pressure, and feed rate.
- Safety Features: Over-temperature protection, pressure relief valve, and emergency shutdown system.
| Parameter | Specification |
| Material | 304 Stainless Steel (SS316L optional) |
| Evaporation Capacity | 50 – 5000 L/h (customizable) |
| Operating Temperature | Up to 150°C (adjustable) |
| Working Pressure | Atmospheric or vacuum (optional) |
| Heating Medium | Steam / Hot Water / Thermal Oil / Electric |
| Condenser Type | Shell-and-tube or plate heat exchanger |
| Control System | Manual / PLC with HMI (optional) |
| Certification | ISO9001, ISO14000, OHSAS18001, GMP compliance |
Advantages for Your Pharmaceutical Production
- Preserve Product Quality: The falling-film design minimizes thermal stress, ensuring your active ingredients remain potent and stable.
- Reduce Operational Costs: High thermal efficiency lowers energy bills; easy cleaning reduces downtime.
- Meet Regulatory Standards: Full GMP compliance helps you pass audits from FDA, EMA, and other regulatory bodies.
- Scale Up Confidently: Our modular design allows easy capacity expansion as your production grows.
- Global Support: With annual export value of US$10-50 million, we serve markets in North America, Europe, Southeast Asia, and more, providing timely spare parts and technical support.
At Qingdao Conqinphi, we have a dedicated team of 201-300 employees, a factory of 10,000-30,000 sqm, and certifications including ISO9001, ISO14000, and OHSAS18001. Our falling-film evaporator has been installed in over 40 countries, with a proven track record in pharmaceutical concentration. We offer comprehensive after-sales service, including installation guidance, operator training, and 24/7 technical consultation.
Invest in a reliable, GMP-compliant falling-film evaporator that enhances your production efficiency and product quality. Contact us today for a customized solution tailored to your specific pharmaceutical needs. With our competitive pricing and fast delivery from Qingdao port, you can start your concentration process sooner.
Frequently Asked Questions
Q1: What is the typical evaporation capacity for pharmaceutical use?
A: Our standard models range from 50 L/h to 5000 L/h. For larger capacities, we can custom design based on your requirements.
Q2: Is the evaporator suitable for heat-sensitive antibiotics?
A: Yes, the falling-film design with short residence time (2-10 seconds) and optional vacuum operation makes it ideal for heat-sensitive products like antibiotics, enzymes, and herbal extracts.
Q3: Can the equipment be cleaned in place (CIP)?
A: Absolutely. The 304 stainless steel construction with smooth surfaces and no dead corners supports CIP and SIP cleaning, meeting GMP hygiene standards.
Q4: What certifications do you provide?
A: We offer ISO9001, ISO14000, OHSAS18001, and the equipment is designed to comply with GMP standards. Additional certifications like CE can be arranged upon request.
Q5: How long is the delivery time?
A: Standard delivery is 30-45 days after order confirmation. Customized units may require 45-60 days, depending on complexity.
Q6: Do you provide installation and training?
A: Yes, we offer on-site installation guidance and operator training for your team. Remote technical support is also available via video call.
Q7: What is the warranty period?
A: We provide a standard 12-month warranty for the entire system, covering manufacturing defects. Extended warranty options are negotiable.
Q8: Can I test my product with a pilot unit?
A: Yes, we have a pilot-scale falling-film evaporator in our lab. You can send your sample for a trial run, and we will provide a detailed report.
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