Pharmaceutical Grade Heat Pump Distillation Column Unit for Solvent Recovery, 304 SS, 200L/h, Jacketed Column, Digital Control
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015 with a 10,000-30,000 m² factory and over 200 skilled employees, brings you the Pharmaceutical Grade Heat Pump Distillation Column Unit for Solvent Recovery. This 304 SS, 200 L/h system with a jacketed column and digital control is engineered to meet the highest purity standards in pharmaceutical manufacturing. By integrating advanced heat pump technology, we significantly reduce energy consumption while maintaining consistent recovery rates, helping you lower operational costs and achieve sustainability goals. Our unit is built for reliable, scalable solvent recovery in demanding cleanroom environments.
Key Features & Technical Specifications
- High-Purity Recovery: Pharmaceutical-grade design ensures recovered solvents meet stringent purity requirements for reuse in API synthesis and formulation.
- 304 Stainless Steel Construction: Corrosion-resistant and easy to clean, compliant with GMP and FDA guidelines for contact surfaces.
- Jacketed Column Design: Uniform temperature distribution minimizes thermal degradation, improving separation efficiency.
- Digital Control System: PLC-based interface with touchscreen allows real-time monitoring of temperature, pressure, flow rate, and alarm management.
- Heat Pump Integration: Closed-loop heat recovery reduces energy consumption by up to 40% compared to conventional electric heating.
- Capacity: 200 L/h – ideal for pilot-scale and small to medium production batches.
- Automated Operation: Programmable cycles for different solvent types, with data logging for batch traceability.
Technical Parameters (Table)
| Parameter | Value |
| Material of Construction | 304 Stainless Steel |
| Distillation Capacity | 200 L/h (nominal) |
| Column Type | Jacketed, packed column |
| Control System | Digital PLC with HMI touchscreen |
| Heating Source | Heat pump (electric driven) |
| Operating Temperature | Up to 180°C (customizable) |
| Vacuum Capability | Optional – available upon request |
| Power Supply | 380V / 50Hz (other voltages available) |
| Dimensions (L×W×H) | Customizable per layout |
Customer Benefits
- Reduce Solvent Costs: Recover up to 95% of solvents, cutting raw material expenses significantly.
- Energy Efficient: Heat pump technology lowers electricity consumption, contributing to lower carbon footprint.
- Consistent Quality: Digital control ensures repeatable operation, batch-to-batch consistency for regulatory compliance.
- Minimal Maintenance: 304 SS construction and quality components extend service life and reduce downtime.
- Compliance Ready: Designed with pharmaceutical industry standards in mind, including GMP, cGMP, and FDA 21 CFR Part 11 (data logging).
Trust & Company Strength
Qingdao Conqinphi Environmental Technology Group has been a leading manufacturer since 2015, with a factory spanning 10,000–30,000 m² and an annual export value exceeding US$10 million. Our products are trusted by clients across North America, Europe, Southeast Asia, and more. We are proud to hold multiple certifications including ISO9001, ISO14000, OHSAS18001, and others, reflecting our commitment to quality, environment, and safety. With a dedicated R&D team and 200+ employees, we offer comprehensive after-sales support, including installation guidance, commissioning, and training. Choose our Heat Pump Distillation Column Unit to elevate your solvent recovery process – contact us today for a customized solution tailored to your facility.
Frequently Asked Questions (FAQ)
-
Q: What types of solvents can this unit recover?
A: It is suitable for a wide range of organic solvents commonly used in pharmaceuticals, such as ethanol, acetone, methanol, isopropanol, and ethyl acetate. The system can be calibrated for specific solvent mixtures. -
Q: Is the unit suitable for heat-sensitive solvents?
A: Yes, the jacketed column and heat pump allow precise temperature control, minimizing thermal degradation. Vacuum operation is available as an option to further reduce boiling points. -
Q: What is the typical recovery rate?
A: Recovery rates typically range from 90% to 95% depending on solvent composition and operating conditions. Our engineers can optimize parameters for your specific application. -
Q: Does the system require special installation?
A: The unit is designed for indoor installation with proper ventilation. We provide detailed installation drawings and optional on-site supervision. Electrical and cooling connections are standard. -
Q: Can the digital control system integrate with existing plant SCADA?
A: Yes, the PLC supports Modbus RTU/TCP communication protocols for integration with higher-level automation systems. Custom communication interfaces are available upon request. -
Q: What is the warranty period?
A: Standard warranty is 12 months from commissioning. Extended warranty and maintenance contracts are available on request. -
Q: How do you ensure compliance with pharmaceutical regulations?
A: Our manufacturing process follows ISO9001 and ISO14000 management systems. The unit is constructed from 304 SS with sanitary welds, polished surfaces, and leak-tight seals. Validation documentation (IQ/OQ) can be provided as an option. -
Q: What is the lead time for delivery?
A: Typical lead time is 45–60 days after order confirmation, depending on customization. We ship from Qingdao Port, China, with flexible shipping options.
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