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Help CenterFully Automated Powder Coating Line With Custom Booth, Oven, Conveyor and Pretreatment System for High Production
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Welcome to Deqing Leixin Coating Equipment Co., Ltd., a leading manufacturer based in Huzhou, Zhejiang, China, specializing in advanced powder coating solutions since 2011. Our Fully Automated Powder Coating Line with Custom Booth, Oven, Conveyor and Pretreatment System is engineered to meet the rigorous demands of high-production environments. With a factory spanning 1,000–3,000 square meters and a dedicated team of 51–100 professionals, we deliver reliable, customizable systems that enhance efficiency, reduce waste, and ensure consistent finish quality. Whether you are coating automotive parts, furniture, or industrial components, our line is designed to maximize your throughput while minimizing operational costs.
Our fully automated line integrates every critical stage of the powder coating process into a seamless, synchronized system. The key components include:
- Custom Pretreatment System – Multi-stage spray washer or immersion tank, compatible with iron phosphate, zinc phosphate, or chrome-free processes, ensuring optimal surface preparation.
- Custom Powder Booth – Designed for your specific part geometry, with efficient powder recovery and quick color change options (e.g., cartridge filter or cyclone systems).
- Custom Oven – Gas or electric heating, IR or convection type, with precise temperature control (up to 250°C) and uniform airflow for consistent curing.
- Overhead Conveyor System – Variable speed drive, chain or belt type, with programmable logic controller (PLC) integration for smooth material flow.
- PLC Control System – Centralized touch-screen interface, real-time monitoring of temperature, conveyor speed, and line status, with data logging capability.
Technical Specifications (Typical Parameters – Customizable upon Request)
| Line Speed | 1.0 – 6.0 m/min (adjustable) |
| Oven Curing Temperature | 160°C – 250°C (accuracy ±2°C) |
| Booth Airflow | 0.5 – 1.5 m/s (face velocity) |
| Pretreatment Stages | 3 – 7 stages (customizable) |
| Conveyor Capacity | Up to 200 kg per hook |
| Power Supply | 380V/50Hz or custom |
| Control System | PLC with HMI touch screen |
Key Advantages for Your Production
- Higher Throughput – Fully automated operation reduces manual handling and cycle time, ideal for high-volume runs.
- Consistent Quality – Precise temperature and conveyor control ensure uniform coating thickness and excellent adhesion.
- Reduced Powder Waste – Efficient booth design with recovery system (up to 95% powder utilization).
- Flexibility – Customizable booth, oven, and conveyor configurations allow processing of diverse part sizes and shapes.
- Easy Maintenance – Modular design and accessible components simplify cleaning and servicing, minimizing downtime.
- Energy Efficiency – Insulated oven panels and optimized airflow reduce energy consumption compared to conventional systems.
Frequently Asked Questions (FAQ)
-
What is the typical lead time for a custom line?
Lead time depends on complexity and customization, typically 6–12 weeks from order confirmation. We provide a detailed timeline during the quotation stage. -
Can the line be adapted for existing workshop space?
Yes, our engineers can design the layout to fit your available floor space, including ceiling height and column positions. -
What types of powder can be used?
Our system is compatible with most thermosetting powders (epoxy, polyester, hybrid, etc.) and some thermoplastic powders. Please specify your material for optimal configuration. -
Do you provide installation and commissioning support?
Yes, we offer on-site installation supervision and commissioning services. Alternatively, we can train your team remotely. Travel expenses are extra. -
How does the powder recovery system work?
Our booth integrates a cyclone or cartridge filter system that captures overspray powder and returns it to the feed hopper for reuse, achieving high efficiency. -
What safety features are included?
Standard safety features include emergency stop buttons, fire suppression system (optional), explosion-proof lighting, and grounding mechanisms. -
Can the conveyor speed be adjusted during operation?
Yes, the inverter-driven conveyor allows variable speed adjustment via the PLC, enabling real-time optimization for different parts. -
What warranty do you offer?
We provide a 12-month warranty from the date of commissioning for manufacturing defects. Extended warranty options are available upon request.
Why Choose Deqing Leixin?
Since 2011, we have been committed to delivering high-quality coating equipment. With annual export value of US$1–1.5 million, our products have been shipped to markets across North America, South America, Europe, Asia, Africa, and Oceania. Our factory is ISO9001 certified, ensuring rigorous quality control throughout production. We are headquartered in Huzhou, Zhejiang, with convenient access to Ningbo and Shanghai ports for quick global shipping. Our team of 51–100 skilled workers and engineers is dedicated to continuous improvement and customer satisfaction. When you choose Deqing Leixin, you are investing in a reliable, efficient, and customizable powder coating line that will boost your production capacity and finish quality. Contact us today to discuss your specific requirements and receive a tailored proposal.
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