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Help CenterMetal Powder Sintered Filter Disc, 1 Micron, 50mm Diameter, 3mm Thickness, 304L Material
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer since 1998 with over two decades of expertise in metal filtration solutions. Our Metal Powder Sintered Filter Disc, 1 Micron, 50mm Diameter, 3mm Thickness, 304L Material is engineered to deliver exceptional precision and durability for demanding filtration applications. Crafted from high-quality 304L stainless steel powder through advanced sintering technology, this disc offers consistent pore size distribution, high mechanical strength, and excellent corrosion resistance. Whether you need fine filtration of gases, liquids, or viscous media, our disc ensures reliable performance and long service life.
This product is ideal for industries such as chemical processing, pharmaceuticals, food and beverage, petrochemical, water treatment, and electronics. Its 1-micron filtration rating effectively removes fine particles, while the 50mm diameter and 3mm thickness provide a compact yet robust solution. The sintered structure allows for high flow rates with minimal pressure drop, and the 304L material offers excellent resistance to chlorides and acidic environments. Below, we detail the technical specifications, key advantages, and practical benefits that make our filter disc a top choice for professionals worldwide.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | 304L Stainless Steel (low carbon) |
| Filtration Rating | 1 micron (nominal) |
| Diameter | 50 mm (±0.2 mm) |
| Thickness | 3 mm (±0.1 mm) |
| Porosity | 30% – 40% |
| Max Operating Temperature | 450°C (in air) |
| Max Differential Pressure | 30 bar (at 20°C) |
| Flow Rate | Depends on fluid viscosity; typical water flow ~0.5 L/min·cm² at 1 bar ΔP |
Key Features & Advantages
- Precision Filtration: The 1-micron rating ensures removal of fine particles, meeting stringent quality standards in pharmaceutical and chemical processes.
- High Mechanical Strength: Sintered metal powder construction provides excellent structural integrity, resisting deformation under high pressure and thermal cycling.
- Corrosion Resistance: 304L low-carbon stainless steel offers superior resistance to intergranular corrosion and performs well in chloride-containing environments.
- Uniform Pore Distribution: Advanced sintering technology guarantees consistent pore size, leading to reliable and repeatable filtration performance.
- Easy Cleaning & Regeneration: The disc can be backwashed, ultrasonically cleaned, or chemically regenerated, extending its service life and reducing replacement costs.
- High Temperature Tolerance: Withstands up to 450°C, suitable for hot gas filtration and high-temperature liquid applications.
- Compact Design: 50mm diameter and 3mm thickness make it easy to integrate into existing filter housings or custom assemblies.
- Versatile Applications: Ideal for polymer filtration, catalyst recovery, hydraulic oil purification, compressed air filters, and more.
Why Choose Our Filter Disc?
Our Metal Powder Sintered Filter Disc undergoes rigorous quality control at every production stage. We use only certified 304L raw materials and employ advanced pressing and sintering furnaces to ensure dimensional accuracy and consistent porosity. Each disc is tested for bubble point and flow rate to guarantee performance. Compared to woven wire mesh or ceramic filters, our sintered metal disc offers a unique combination of strength, cleanability, and precision.
From a manufacturer's perspective, here’s what our clients value most:
- Long lifespan – many discs remain in service for years with proper maintenance.
- Lower total cost of ownership due to reduced frequency of replacement.
- Customization options – we can adjust diameter, thickness, and micron rating to meet specific requirements.
Trust & Reliability – Backed by Decades of Experience
Anping County Boli Hardware Wiremesh Products Factory was established in 1998, and we have been dedicated to manufacturing high-quality filtration products for over 25 years. Our annual export value ranges from US$5 Million to US$10 Million, serving clients across North America, South America, Europe, Asia, Africa, and Oceania. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide.
Our factory is equipped with modern sintering lines, automatic presses, and precision testing instruments. We maintain strict quality management systems and have a skilled technical team that can assist with product selection and custom design. When you choose our Metal Powder Sintered Filter Disc, you are partnering with a manufacturer that prioritizes quality, consistency, and customer satisfaction.
Ready to enhance your filtration efficiency? Contact us for a quote or technical discussion. We offer competitive pricing, fast samples, and reliable after-sales support. Let our experience work for you.
Frequently Asked Questions (FAQ)
- Can this filter disc be used for high-viscosity fluids? Yes, the sintered structure allows for reasonable flow even with viscous fluids, but the actual flow rate will depend on viscosity and pressure. We recommend testing under your specific conditions.
- How do I clean the disc? You can backwash with clean water, use ultrasonic cleaning, or apply chemical cleaning agents compatible with 304L stainless steel. Avoid using strong acids that may attack the material.
- What is the maximum pressure drop allowed? The disc can withstand a differential pressure up to 30 bar at room temperature. At higher temperatures, the pressure rating decreases – consult our technical data for guidance.
- Is the disc suitable for food contact applications? 304L stainless steel is generally food-grade. However, we recommend checking local regulations. The disc can be supplied with a surface finish suitable for hygienic applications upon request.
- Can you provide custom sizes or micron ratings? Absolutely. We offer customization for diameter, thickness, and filtration rating. Please provide your requirements for a tailored solution.
- What is the typical lifespan of this disc? With proper cleaning and maintenance, the disc can last several years. The exact lifespan depends on the operating conditions, such as chemical exposure, temperature, and particle load.
- Do you offer samples for testing? Yes, we can provide small quantities for evaluation. Please contact our sales team to discuss sample availability and lead time.
- How do you ensure the 1-micron rating? Each production batch is tested using bubble point methods and pore size distribution analysis to ensure compliance with the specified micron rating.
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