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Help CenterSintered Metal Filter Disc, 100 Micron, 304 Stainless Steel, 100mm Diameter, 5mm Thickness, Mill Test Report
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As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Sintered Metal Filter Disc – a premium filtration solution engineered for demanding industrial applications. This 100 micron, 304 stainless steel disc with 100mm diameter and 5mm thickness offers exceptional durability, precise filtration, and long service life. Backed by over two decades of expertise and annual export value exceeding US$5 million, our filter discs are trusted by clients across North America, Europe, Asia, and beyond.
The sintered metal filter disc is manufactured through a high-temperature sintering process that bonds multiple layers of stainless steel mesh, creating a rigid, porous structure with uniform pore size distribution. This construction ensures reliable particle retention, high mechanical strength, and resistance to thermal shock and corrosion. Ideal for filtration of liquids, gases, and powders in chemical, pharmaceutical, food & beverage, water treatment, and petrochemical industries.
Key Features & Benefits
- Precise 100 Micron Filtration: Uniform pore size ensures consistent particle separation, meeting strict quality standards.
- 304 Stainless Steel Material: Excellent corrosion resistance, high temperature tolerance (up to 600°C), and compatibility with aggressive media.
- Robust 5mm Thickness: Provides superior structural integrity, withstands high differential pressure and backwashing cycles.
- 100mm Diameter Standard Size: Easy to integrate into existing filter housings and systems; customizable sizes available.
- Sintered Construction: No fiber shedding, self-supporting, easy to clean and regenerate, extending service life.
- Mill Test Report Included: Each batch comes with a detailed test report verifying material grade, pore size, and mechanical properties.
- Low Maintenance: Reusable after proper cleaning, reducing replacement costs and downtime.
- Customizable Options: Different diameters, thicknesses, micron ratings, and shapes available upon request.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | 304 Stainless Steel (AISI 304) |
| Filtration Rating | 100 Micron (nominal) |
| Diameter | 100 mm ± 0.5 mm |
| Thickness | 5 mm ± 0.2 mm |
| Porosity | 30% – 40% (typical) |
| Max Operating Temperature | 600°C (in air) |
| Max Differential Pressure | 0.5 MPa (at 20°C) |
| Flow Rate (water, 1 bar) | Approx. 8 L/min per disc (typical) |
| Cleaning Method | Backwashing, ultrasonic, chemical cleaning |
| Test Report | Mill Test Certificate (MTC) provided |
Our sintered metal filter discs are manufactured using advanced sintering furnaces and strict quality control procedures. Each disc undergoes bubble point testing and pressure hold tests to ensure pore size uniformity and mechanical integrity. The 100 micron rating is suitable for applications requiring removal of fine particles, such as catalyst recovery, polymer filtration, steam filtration, and compressed air purification.
Why Choose Our Sintered Metal Filter Disc?
- Proven Manufacturer: 25+ years of experience in wire mesh and sintered products, with a dedicated factory in Hengshui, Hebei.
- Global Reach: Export to over 30 countries and regions, including North America, Europe, Southeast Asia, Africa, and Oceania.
- Flexible Shipping: Convenient ports of shipment: Tianjin, Qingdao, Shanghai, Foshan – ensuring fast and cost-effective logistics.
- Custom Solutions: We can produce discs with different diameters (20mm–500mm), thicknesses (1mm–10mm), and micron ratings (5–500 micron) to meet your specific needs.
- Quality Assurance: Every batch is tested; mill test reports are included with each order. Third-party inspections are welcome.
- Competitive Pricing: Direct factory pricing with no middlemen, plus annual export value of US$5M–$10M ensures stable supply and cost efficiency.
Frequently Asked Questions (FAQ)
1. What is the typical lifespan of a 100 micron sintered metal filter disc?
Lifespan depends on the operating conditions and cleaning frequency. With proper backwashing and chemical cleaning, the disc can last 1–3 years in most industrial applications. The sintered structure is robust and reusable.
2. Can I use this filter disc for high-temperature gas filtration?
Yes, 304 stainless steel can withstand temperatures up to 600°C in oxidizing environments. For higher temperatures, we recommend 316L or Hastelloy options (available upon request).
3. Is the 100 micron rating absolute or nominal?
The 100 micron rating is nominal, meaning it retains the majority of particles of that size. For absolute filtration, we can provide custom ratings with tighter tolerances. Please contact us for details.
4. Do you offer samples before bulk order?
Yes, we provide samples for evaluation. Sample cost can be deducted from the first bulk order. Lead time for samples is typically 5–7 working days.
5. What is the minimum order quantity (MOQ)?
Our standard MOQ is 100 pieces for standard sizes. For custom sizes, MOQ may be 200 pieces. Lower MOQ may be negotiated for trial orders.
6. How do I clean the filter disc?
Common cleaning methods include reverse flushing (backwashing), ultrasonic cleaning in suitable solvents, or chemical cleaning with mild acids/alkalis. Avoid abrasive cleaning to prevent damaging the sintered surface.
7. Can you provide a Mill Test Report with the shipment?
Yes, a Mill Test Report (MTC) is included with every order, detailing material composition, mechanical properties, and filtration test results. Additional third-party inspection reports are available on request.
8. What are the payment terms?
We accept T/T, L/C, and other common terms. For new customers, 30% deposit and 70% balance before shipment is typical. Flexible terms can be discussed for long-term partnerships.
Contact us today for a quote or to discuss your specific filtration requirements. With our 25+ years of manufacturing expertise, global shipping network, and commitment to quality, Anping County Boli Hardware Wiremesh Products Factory is your reliable partner for sintered metal filter solutions.
Note: Specifications are subject to change without notice. All dimensions are nominal. Customizable options are available to meet your exact needs.
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