PLC Controlled Pd/C Catalyst Filter, 220V/50Hz, 5-20 L/min Flow Rate, CIP Cleaning Capability
Product Spotlights
We, Anping County Boli Hardware Wiremesh Products Factory, established in 1998 with over 25 years of manufacturing expertise, are proud to introduce our PLC Controlled Pd/C Catalyst Filter — a high-efficiency filtration system designed for the recovery of palladium on carbon (Pd/C) catalysts. This equipment operates at 220V/50Hz, supports a flexible flow rate of 5 to 20 L/min, and features Clean-in-Place (CIP) capability, ensuring minimal downtime and maximum productivity. Engineered for precision and reliability, it is the ideal solution for chemical, pharmaceutical, and petrochemical industries requiring automated catalyst separation.
Key Features & Technical Specifications
- PLC Control System: Fully automated operation with programmable logic controller for precise process management, reducing manual intervention and human error.
- Adjustable Flow Rate: Flow range from 5 to 20 L/min, easily adjustable to meet different production scales and catalyst concentrations.
- Clean-in-Place (CIP) Capability: Integrated CIP system allows thorough cleaning without disassembly, saving time and labor while maintaining hygiene standards.
- Robust Material Construction: Made of high-grade stainless steel (SS304 or SS316L optional), offering excellent corrosion resistance and durability in harsh chemical environments.
- Efficient Filtration: Designed to effectively retain Pd/C catalyst particles with minimal pressure drop, maximizing catalyst recovery rate and reducing waste.
- Compact Design: Space-saving footprint suitable for installation in limited areas, with easy access for maintenance.
- Safety Features: Equipped with overpressure protection, emergency stop, and real-time monitoring via PLC interface.
Technical Specifications Table
| Parameter | Value |
| Power Supply | 220V / 50Hz |
| Flow Rate Range | 5 – 20 L/min |
| Control Type | Programmable Logic Controller (PLC) |
| Cleaning Method | CIP (Clean-in-Place) |
| Material of Construction | Stainless Steel (SS304 / SS316L optional) |
| Filtration Area | Customizable based on application |
| Operating Pressure | ≤ 0.6 MPa (optional) |
| Operating Temperature | ≤ 80°C (optional) |
Detailed Advantages for Your Business
The PLC-controlled automation eliminates the need for constant manual supervision, allowing your team to focus on other critical tasks. The adjustable flow rate ensures compatibility with both small-scale R&D and larger production batches. The CIP system not only extends the service life of the filter but also reduces chemical consumption and wastewater generation — aligning with sustainable manufacturing goals. Additionally, the use of stainless steel construction guarantees long-term resistance to acidic and alkaline catalysts, reducing replacement frequency and maintenance costs.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
As a manufacturer since 1998, we have accumulated decades of experience in wire mesh and filtration products. Our annual export value exceeds US$5 million, reaching markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide. Every filter undergoes rigorous quality checks before shipment, and we offer customization options to meet specific process requirements. With a strong commitment to customer satisfaction, we provide technical support and after-sales services to ensure seamless integration into your production line.
Frequently Asked Questions (FAQ)
-
Q: What is the typical application for this Pd/C catalyst filter?
A: It is primarily used for recovering palladium on carbon catalysts from chemical reactions, such as hydrogenation, oxidation, and coupling processes in pharmaceutical and fine chemical industries. -
Q: Can the flow rate be adjusted while the system is running?
A: Yes, the PLC control allows real-time adjustment of the flow rate within the 5–20 L/min range, providing flexibility for different process stages. -
Q: How does the CIP cleaning work?
A: The CIP system circulates cleaning solution (e.g., water, solvent, or mild acid) through the filter without disassembly. The PLC controls the sequence and duration, ensuring thorough cleaning of the filter media. -
Q: What materials are available for the filter housing?
A: Standard is stainless steel 304; SS316L is available as an option for corrosive environments. Please specify your requirement when ordering. -
Q: Is installation complex?
A: The unit is designed for easy installation. It comes with connection ports (inlet/outlet) and a user manual. We also provide remote technical guidance if needed. -
Q: What is the maintenance requirement?
A: Regular checks of seals, pressure gauges, and PLC connections are recommended. The CIP system reduces the need for manual cleaning, but periodic inspection of the filter element is advised. -
Q: Can you customize the filter for higher flow rates?
A: Yes, we offer customization for flow rates up to 100 L/min or more. Contact our sales team with your specific requirements. -
Q: Do you provide any warranty?
A: We provide a standard warranty of 12 months against manufacturing defects. Extended warranty options are available upon request.
Contact us today to discuss your catalyst filtration needs. Our experienced team will help you select the optimal configuration for your process. With our proven track record and global shipping network, you can rely on us for quality and service.
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