PTFE Membrane Coated Fiber Filter Element With 0.2μm Pore Size, High Flow Rate, 100L/min Capacity, 316L Stainless Steel
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory — a trusted manufacturer since 1998 with annual export value exceeding US$5 million. Our PTFE Membrane Coated Fiber Filter Element with 0.2μm Pore Size is engineered to deliver exceptional filtration performance for demanding industrial applications. Combining a high-flow PTFE membrane with a robust 316L stainless steel support, this filter element offers a flow rate of up to 100 L/min while maintaining absolute retention of particles down to 0.2 microns. Whether you require sterile filtration, chemical compatibility, or high throughput, this product is your reliable solution.
Key Features & Technical Specifications
- PTFE Membrane Coating — The hydrophobic PTFE layer provides excellent chemical resistance, low surface tension, and high dirt-holding capacity, making it ideal for aggressive fluids and sterile filtration.
- 0.2μm Absolute Pore Size — Ensures removal of bacteria, particulates, and contaminants, meeting the highest standards for critical applications.
- High Flow Rate (100 L/min) — Achieved through optimized pleat geometry and open pore structure, reducing pressure drop and increasing throughput.
- 316L Stainless Steel Support — Corrosion-resistant, durable, and suitable for high-temperature and high-pressure environments. The core and end caps are constructed from 316L SS for maximum strength.
- Reinforced Fiber Backing — The fiber layer beneath the PTFE membrane adds mechanical stability and prevents deformation under high differential pressure.
- Customizable Dimensions — Available in standard lengths (10", 20", 30", 40") and various end configurations (222 O-ring, 226 O-ring, Flat end, etc.) to fit most housings.
- Low Energy Consumption — High flow with low pressure drop means reduced pump energy costs.
| Parameter | Value |
|---|---|
| Filtration Efficiency | 99.99% @ 0.2μm (absolute) |
| Max. Operating Temperature | 80°C (continuous) |
| Max. Differential Pressure | 0.6 MPa (6 bar @ 25°C) |
| Effective Filtration Area | 0.6 m² per 10" element |
| Flow Rate (initial) | 100 L/min @ 0.1 MPa (water) |
| Housing Compatibility | Standard 2.5" diameter cartridges |
| Sterilization | Autoclave at 121°C or in-situ steam (optional) |
Advantages & Customer Benefits
- Enhanced Product Quality — The 0.2μm absolute rating ensures your final product is free from microbial contamination, meeting regulatory standards for pharmaceuticals, biotech, and food & beverage.
- Cost Savings — High flow rate and low pressure drop reduce energy consumption and extend service life, lowering total cost of ownership.
- Versatile Compatibility — PTFE membrane withstands strong acids, bases, and organic solvents, making it suitable for a wide range of chemicals and solvents.
- Easy Installation & Replacement — Standard cartridge design with multiple end cap options fits most existing housings, reducing downtime.
- Rigorous Quality Control — Each filter element undergoes integrity testing (bubble point or diffusion test) before shipment, ensuring consistent performance.
Trust & Reliability from Boli Hardware Wiremesh
Founded in 1998, Anping County Boli Hardware Wiremesh Products Factory has grown into a leading manufacturer with annual export sales between US$5 million and US$10 million. Our products are shipped to major ports including Tianjin, Qingdao, Shanghai, and Foshan, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. With over two decades of experience in wire mesh and filtration solutions, we combine advanced manufacturing techniques with strict quality assurance. Every filter element is backed by our commitment to durability and precision. Contact us today to discuss your specific requirements — whether you need custom dimensions, special end connections, or bulk orders, we are ready to support your success.
Frequently Asked Questions (FAQ)
-
Q: What is the maximum operating temperature for this filter element?
A: The continuous operating temperature is 80°C (water/air). For steam sterilization, it can withstand up to 121°C for short cycles (autoclave or in-situ). -
Q: Can this filter element be used for gas filtration?
A: Yes, the PTFE membrane is hydrophobic and works well for air/gas filtration, including vent filters and sterile air applications. The flow rate will vary based on gas density. -
Q: How do I know which end cap configuration to choose?
A: The most common configurations are 222 O-ring (for finned center tubes) and 226 O-ring (for bayonet or twist-lock). We also offer flat end with gasket. Please refer to your housing manual or consult our technical team. -
Q: Is the 316L stainless steel core fully welded?
A: Yes, the core is laser-welded to ensure no by-pass leakage. The end caps are also welded or crimped to the 316L mesh for robust construction. -
Q: Do you provide custom lengths or diameters?
A: Absolutely. We can manufacture custom lengths from 5 inches to 60 inches, and custom diameters upon request. Minimum order quantity may apply. -
Q: What is the typical pressure drop at 100 L/min flow rate?
A: For clean water at 25°C, the initial pressure drop is approximately 0.1 MPa (1 bar) for a 10" element. As the filter loads, the pressure drop will increase; we recommend replacing when differential pressure reaches 0.6 MPa. -
Q: How should I store unused filter elements?
A: Store in a cool, dry place away from direct sunlight. Keep the original packaging sealed to prevent contamination. Shelf life is typically 3 years when stored properly. -
Q: Does this filter element comply with FDA or USP Class VI?
A: Our PTFE membrane and 316L stainless steel materials are suitable for applications requiring FDA compliance, but we recommend contacting us for specific documentation. We can provide material certificates upon request.
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