304 Stainless Steel Precision Filtration Unit With PLC Control for 220V Operation
Product Spotlights
As a leading manufacturer based in Hengshui, Hebei, China, Anping County Boli Hardware Wiremesh Products Factory has been delivering high-quality industrial filtration solutions since 1998. Our 304 Stainless Steel Precision Filtration Unit with PLC Control for 220V Operation is engineered to meet the rigorous demands of modern industries, combining durable construction with intelligent automation. This unit is designed to provide reliable, efficient solid-liquid separation while minimizing manual intervention, making it an ideal choice for water treatment, chemical processing, food and beverage, and other sectors requiring precise filtration. With over two decades of manufacturing experience and annual export values exceeding US$5 million, we ensure each unit meets international standards for performance and longevity.
The core of this filtration unit is its 304 stainless steel body, which offers excellent corrosion resistance, high strength, and long service life even in harsh environments. The integrated PLC (Programmable Logic Controller) allows for fully automated operation, including backwash cycles, pressure monitoring, and alarm functions. Operating on a standard 220V AC power supply, the unit is easy to integrate into existing systems. Below are the key technical specifications:
| Parameter | Value |
|---|---|
| Material | 304 Stainless Steel (SUS304) |
| Power Supply | 220V AC, 50/60Hz (other voltages available upon request) |
| Control System | PLC with touch screen interface (optional) |
| Filtration Accuracy | 1 – 1000 microns (customizable per customer requirements) |
| Max Working Pressure | 10 bar (145 psi) |
| Operating Temperature | -20°C to 120°C |
| Connection Size | DN50 – DN200 (flange or threaded, customizable) |
| Backwash Mode | Automatic (time/pressure differential triggered) |
Key Features and Benefits:
- High Precision Filtration: The unit uses high-quality filter elements (mesh, wedge wire, or perforated) to achieve precise separation down to 1 micron, ensuring product purity and process efficiency.
- PLC Automation: The built-in PLC controller automatically manages backwash cycles, reducing downtime and labor costs. It also provides real-time monitoring of pressure differentials, flow rate, and system status, with alarms for abnormal conditions.
- Durable 304 Stainless Steel Construction: Resistant to rust, corrosion, and chemical attack, making it suitable for aggressive fluids and outdoor installations. The smooth surface finish also facilitates easy cleaning and sanitation.
- Energy-Efficient Operation: The 220V PLC-controlled system consumes minimal power compared to manual or semi-automatic systems. The backwash process uses filtered water, saving resources.
- Low Maintenance: With no moving parts in the filter media, the unit requires only periodic inspection of seals and electronics. The PLC self-diagnostic function helps identify potential issues early.
- Versatile Applications: Ideal for water treatment (municipal and industrial), chemical processing, food and beverage (juice, beer, wine), oil and gas, pharmaceutical, and irrigation systems.
- Customizable Options: We offer various filter element materials (316L, polypropylene, etc.), different connection types, and additional features like remote monitoring (via Ethernet/Modbus) and explosion-proof enclosures.
Why Choose Our Filtration Unit?
As a manufacturer with over 25 years of experience (since 1998), Anping County Boli Hardware Wiremesh Products Factory has a proven track record of delivering reliable filtration solutions to global markets. Our annual export value of US$5-10 million reflects the trust placed in us by clients across North America, Europe, Asia, Africa, and Oceania. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide. Every unit undergoes rigorous quality testing before shipment, including pressure tests, electrical checks, and PLC functionality verification. Our technical team provides comprehensive after-sales support, including installation guidance, troubleshooting, and spare parts supply. By choosing our 304 Stainless Steel Precision Filtration Unit with PLC Control, you invest in a product that combines durability, automation, and cost-effectiveness, backed by decades of manufacturing expertise.
Frequently Asked Questions (FAQ)
Q1: What is the filtration accuracy range of this unit?
A: The standard unit offers filtration accuracy from 1 to 1000 microns, depending on the filter element selected. We can customize the element to meet your specific requirements, such as 50 microns for water treatment or 100 microns for chemical processing.
Q2: Can the PLC control system be integrated with existing SCADA or DCS systems?
A: Yes, the PLC controller supports standard communication protocols like Modbus RTU/TCP, Profibus, and Ethernet/IP. We can configure the unit to interface with your existing automation network for remote monitoring and control.
Q3: What is the maximum flow rate of this unit?
A: The flow rate depends on the filtration accuracy, pressure, and connection size. For example, a DN100 unit with 100 micron mesh can handle up to 50 cubic meters per hour. Please provide your specific flow requirements, and we can recommend the appropriate model.
Q4: How often does the filter need to be backwashed?
A: Backwash frequency is determined by the contaminant load and differential pressure. The PLC automatically initiates backwash when the preset pressure difference (e.g., 0.5 bar) is reached, or on a timed schedule. This ensures optimal filtration without unnecessary water waste.
Q5: Is the unit suitable for high-temperature applications?
A: The standard 304 stainless steel construction can withstand operating temperatures up to 120°C. For higher temperatures (up to 300°C), we offer options with high-temperature seals and 316L stainless steel. Please specify your requirements.
Q6: What voltage options are available besides 220V?
A: While the standard model is designed for 220V AC, we can customize the electrical components for 110V, 380V, 415V, or other voltages upon request, as well as different frequencies (50Hz/60Hz).
Q7: What certifications or standards does your factory comply with?
A: Our manufacturing processes follow ISO 9001 quality management principles (optional certification available upon request). We also comply with relevant international standards for pressure vessels and electrical safety. Specific certifications can be provided as per your project requirements.
Q8: Do you provide installation and commissioning services?
A: We provide detailed installation manuals, wiring diagrams, and video instructions. For large orders, we can arrange on-site technical support or remote commissioning via video call. Our team is always available to assist with any issues.
Conclusion
With our 304 Stainless Steel Precision Filtration Unit, you gain a robust, automated solution that reduces operational costs and improves product quality. Backed by 25+ years of manufacturing excellence, global export experience, and a commitment to customer satisfaction, Boli is your trusted partner in filtration. Contact us today to discuss your specific requirements and receive a customized quotation. We look forward to serving you with reliable, efficient filtration technology.
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