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Help CenterSintered Titanium Rod Filter Element for Pharmaceutical Filtration, 1 Micron, 10 Inch
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a dedicated manufacturer of high-performance filtration components. With an annual export value exceeding US$5 million and a global footprint spanning North America, Europe, Asia, and beyond, we bring decades of sintering expertise to the pharmaceutical industry. Our Sintered Titanium Rod Filter Element (1 micron, 10 inch) is engineered to deliver reliable, sterile-grade filtration for critical pharmaceutical processes. Built from premium-grade titanium powder and precision-sintered under controlled conditions, this filter element offers exceptional chemical resistance, thermal stability, and mechanical strength, making it an ideal choice for demanding applications such as API purification, solvent filtration, and final product polishing.
Designed for maximum efficiency and longevity, this 1-micron absolute filter element effectively removes particles, bacteria, and contaminants while maintaining high flow rates. Its robust sintered titanium structure withstands repeated cleaning cycles (backwashing, ultrasonic, or chemical flushing), reducing replacement costs and downtime. The 10-inch length (250 mm) fits standard housing configurations, and the end caps can be customized to match your existing system (226/222 O-ring, flat, or plug styles). Whether you are filtering active pharmaceutical ingredients, intermediates, or sterile water, this element ensures consistent product quality and process reliability.
Key Features & Technical Specifications
- High Purity Material: 100% sintered titanium powder – no binders, no leaching, FDA-compliant optional.
- Absolute Filtration Rating: 1 micron (beta ratio > 1000) ensures reliable particle removal and sterile-grade performance.
- Superior Chemical Resistance: Resistant to acids, alkalis, organic solvents, and oxidizing agents – ideal for pharmaceutical environments.
- Thermal Stability: Operates from cryogenic temperatures up to 600°C in inert atmospheres, suitable for steam sterilization (autoclave) and hot CIP/SIP cycles.
- High Mechanical Strength: Withstands differential pressures up to 50 bar (depending on wall thickness), ensuring durability under backwash or pulse cleaning.
- Cleanable & Reusable: Can be backflushed, ultrasonically cleaned, or chemically regenerated – significantly extending service life compared to disposable filters.
- Customizable End Caps: Available in 226, 222, flat, plug, or threaded configurations to fit standard or custom housings.
- Consistent Porosity: Uniform pore distribution ensures stable filtration performance batch after batch.
| Parameter | Specification |
|---|---|
| Material | Sintered Titanium Powder (Grade 1 or 2) |
| Filtration Rating | 1.0 µm (absolute) |
| Length | 10 inches (250 mm) – other lengths available upon request |
| Outer Diameter | Standard 60 mm / 2.5 inches (customizable) |
| Wall Thickness | 2.0 mm – 3.0 mm (depending on pressure rating) |
| Maximum Operating Temperature | 600°C (inert atmosphere); 300°C in air |
| Maximum Differential Pressure | 50 bar (at 20°C) |
| End Cap Type | 226, 222, Flat, Plug, Threaded – customizable |
Benefits for Your Pharmaceutical Process
- Enhanced Product Purity: 1-micron absolute filtration removes bacteria, yeast, and fine particulates, meeting stringent pharmaceutical standards.
- Reduced Operating Costs: Reusable design lowers filter replacement frequency; backwashable nature minimizes downtime and waste disposal.
- Compatibility with Sterilization: Withstands autoclaving, steam-in-place (SIP), and clean-in-place (CIP) cycles without degradation.
- No Media Migration: Sintered metal structure eliminates fiber shedding or contamination, ensuring compliance with good manufacturing practices (GMP).
- High Flow Rates: Optimized porosity provides efficient filtration with minimal pressure drop, improving throughput.
- Versatile Application: Suitable for API filtration, solvent recovery, water purification, gas filtration, and catalyst recovery.
Frequently Asked Questions (FAQ)
-
Q: How do I clean and reuse the sintered titanium filter element?
A: The element can be cleaned by backflushing with clean solvent or water, ultrasonic cleaning, or chemical soaking (e.g., dilute nitric acid). Avoid strong alkalis at high temperatures. Proper cleaning restores flow rate and extends service life significantly. -
Q: Is this filter element compatible with steam sterilization?
A: Yes, the sintered titanium material withstands repeated autoclave cycles (121°C–134°C) and steam-in-place (SIP) processes without loss of structural integrity or filtration performance. -
Q: Can you provide custom lengths or diameters?
A: Absolutely. We offer custom dimensions (e.g., 5, 20, 30, 40 inches) and end-cap configurations to match your housing. Please contact our sales team with your requirements. -
Q: What is the typical lifespan of this filter element?
A: Lifespan depends on operating conditions, but with proper cleaning, many elements last 1–3 years or more. The reusable design significantly reduces consumable costs compared to disposable filter cartridges. -
Q: Does the 1 micron rating guarantee sterile filtration?
A: For sterile applications, 1 micron absolute filtration is typically used as a pre-filter or final filter in series with a 0.2 µm membrane. However, sintered titanium can achieve high log reduction values for bacteria; please consult our technical team for specific validation data. -
Q: What end cap types are available for standard 10-inch housings?
A: We offer 226 O-ring, 222 O-ring, flat gasket, and plug styles. Double O-ring options are available for enhanced sealing. Samples can be provided for compatibility testing. -
Q: Is the material compliant with pharmaceutical regulations?
A: Our titanium powder is sourced from reputable suppliers and manufactured under controlled processes. The material is inert and biocompatible; we can provide material certificates upon request. Specific USP or FDA compliance documentation is available for qualified orders. -
Q: What is the minimum order quantity (MOQ)?
A: For standard 10-inch elements, the MOQ is typically 10 pieces. For custom specifications, MOQ may vary. We welcome both small and large volume orders, and our factory can scale production quickly.
Trust Anping Boli – Your Reliable Filtration Partner Since 1998
With over 25 years of experience in metal filtration manufacturing, Anping County Boli Hardware Wiremesh Products Factory has supplied sintered metal filter elements to pharmaceutical, chemical, and food & beverage industries worldwide. Our annual export value of US$5–10 million reflects our commitment to quality and global service. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to your facility. Each filter element undergoes rigorous quality control – including bubble point testing, flow curve measurement, and dimensional inspection – to guarantee consistent performance. Our dedicated R&D team can also develop custom solutions for your specific process requirements.
Ready to upgrade your pharmaceutical filtration process? Contact us today for a quote, technical datasheet, or free sample. Our team is ready to support you with expert advice and reliable products that meet your exact needs. Experience the durability and efficiency of Anping Boli sintered titanium filter elements – trusted by manufacturers in over 30 countries.
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