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As a leading manufacturer of filtration elements since 1998, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Sintered Titanium Rod Filter Element with 316L Stainless Steel End Caps. Designed for demanding industrial applications, this filter element combines the exceptional corrosion resistance of pure titanium with the mechanical strength of stainless steel terminations, ensuring reliable performance under high-pressure conditions up to 10 Bar. Our advanced sintering process creates a uniform porous structure that delivers consistent filtration efficiency and long service life, making it a preferred choice for chemical processing, pharmaceutical manufacturing, and water treatment facilities worldwide.
The core of this product is a sintered titanium rod produced by pressing and sintering high-purity titanium powder at controlled temperatures. The resulting material features a network of interconnected pores that can be precisely tailored to meet specific filtration ratings from 0.5 to 100 microns. The 316L stainless steel end caps are welded or mechanically attached to the titanium rod, providing robust connection points for installation in various housing systems. With a maximum working pressure of 10 Bar, this filter element is suitable for both liquid and gas filtration applications where particle removal, clarification, or catalyst recovery is required.
Key Features & Technical Specifications
- Material Excellence: Sintered titanium powder (99.5% purity) ensures excellent corrosion resistance against acids, alkalis, and organic solvents. 316L stainless steel end caps provide additional strength and compatibility with standard piping systems.
- High Filtration Efficiency: Uniform pore size distribution eliminates bypass and ensures consistent filtrate quality. The deep bed filtration mechanism captures particles throughout the thickness of the media, extending service intervals.
- Robust Construction: The sintered structure provides high mechanical strength and resistance to backwashing, thermal shock, and pressure fluctuations. The 10 Bar working pressure rating is suitable for many industrial processes.
- Customizable Dimensions: Available in various lengths (100–1500 mm) and outer diameters (20–100 mm) to fit standard or custom filter housings. End connections can be threaded, flanged, or designed per customer drawings.
- Easy Maintenance: The filter element can be cleaned by backwashing, ultrasonic cleaning, or chemical regeneration, significantly reducing replacement costs and downtime.
- Wide Application Range: Ideal for filtration of corrosive liquids, high-temperature gases, pharmaceutical intermediates, fine chemicals, and water treatment processes.
| Parameter | Value/Range |
|---|---|
| Filtration Grade | 0.5 μm – 100 μm (custom) |
| Porosity | 30% – 50% |
| Max Working Pressure | 10 Bar |
| Max Operating Temperature | 300°C (inert atmosphere) |
| End Cap Material | 316L Stainless Steel |
| Connection Types | Thread (NPT/BSP), Flange, Custom |
| Length Options | 100 – 1500 mm |
| Outer Diameter | 20 – 100 mm |
Why Choose Our Sintered Titanium Rod Filter?
Exceptional Corrosion Resistance: Titanium naturally forms a stable oxide layer, making it resistant to chlorine, chlorides, acidic environments, and oxidizers. This extends filter life in aggressive media where stainless steel or other metals would fail.
No Media Migration: Unlike woven mesh or fiber filters, the sintered structure is monolithic – there are no fibers to shed or migrate into the filtrate, ensuring product purity in critical applications such as pharmaceutical or food processing.
High Flow Rates: The open porous structure allows high fluid throughput with low pressure drop, reducing energy consumption and improving system efficiency.
Thermal Stability: The filter can withstand temperatures up to 300°C in inert atmospheres, suitable for hot gas filtration and steam sterilization.
Trusted Manufacturer – Over 25 Years of Excellence
Anping County Boli Hardware Wiremesh Products Factory has been a trusted name in the filtration industry since 1998. With an annual export value of US$5–10 million, we ship our products through major ports including Tianjin, Qingdao, Shanghai, and Foshan to markets across North America, South America, Europe, Asia, Africa, and Oceania. Our dedicated team ensures each sintered titanium filter element undergoes rigorous quality control to meet international standards. Backed by decades of manufacturing experience, we offer customized solutions tailored to your specific filtration requirements.
We invite you to contact our technical team for detailed specifications, samples, or volume pricing. Whether you need a standard filter element or a custom design, we are committed to delivering products that exceed your expectations. Invest in reliability – choose Boli for your filtration needs.
Frequently Asked Questions
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Q: What is the typical lifespan of a sintered titanium rod filter element?
A: Lifespan depends on operating conditions and cleaning frequency. With proper backwashing and chemical cleaning, the element can be reused many times and typically lasts 1–3 years or longer in non-abrasive applications. -
Q: Can this filter element be used for steam sterilization?
A: Yes, the sintered titanium material can withstand steam sterilization at temperatures up to 150°C (with appropriate pressure). However, please consult our technical team for specific cycle parameters. -
Q: How do I clean a clogged titanium filter element?
A: Recommended cleaning methods include backwashing with clean fluid, ultrasonic cleaning in a suitable solvent, or chemical cleaning using acids or alkalis that do not attack titanium. Avoid using strong oxidizing agents at high concentrations without proper evaluation. -
Q: What filtration grades are available?
A: We offer standard filtration grades from 0.5 to 100 microns. Custom grades can be produced upon request. Please specify your required particle retention size when ordering. -
Q: Are the end caps always 316L stainless steel?
A: The standard product uses 316L stainless steel end caps. If you require other materials such as 304 stainless steel, Hastelloy, or pure titanium end caps, please contact us for customization options. -
Q: What is the maximum differential pressure the element can handle?
A: The maximum differential pressure (ΔP) is typically 5 Bar for the sintered titanium rod, but this depends on the thickness and design. For higher ΔP applications, please consult our engineering team. -
Q: Do you provide samples for testing?
A: Yes, we can provide sample elements for evaluation. Please contact our sales team with your requirements, and we will arrange a suitable sample size and cost. -
Q: How do I select the correct length and diameter for my filter housing?
A: Measure the existing filter element or the housing dimensions (length, outside diameter, and connection type). Our technical support can help you match the correct size. We also offer custom dimensions to fit unusual housings.
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