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Help CenterSintered Titanium Rod Cartridge Used in Chemical Processing High Corrosion Resistance 10 Micron
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As a trusted manufacturer established in 1998, Anping County Boli Hardware Wiremesh Products Factory specializes in the production of high-performance filtration solutions. Our Sintered Titanium Rod Cartridge is specifically designed for the demanding environments of chemical processing, where high corrosion resistance and reliable filtration are critical. With an annual export value of US$5 million to US$10 million and a global presence across North America, Europe, Asia, and beyond, we are committed to delivering quality products that meet the rigorous standards of industrial applications. This 10 micron sintered titanium filter element offers exceptional durability, thermal stability, and chemical compatibility, making it an ideal choice for aggressive media filtration.
Our sintered titanium rod cartridges are manufactured using advanced powder metallurgy technology. The porous structure is formed by sintering titanium powder at high temperatures, creating a robust, monolithic filter medium with precisely controlled pore sizes. This results in a filter element that can withstand extreme pressure differentials, high temperatures, and corrosive chemicals without degradation. The 10 micron rating ensures efficient removal of fine particles while maintaining high flow rates, optimizing your process efficiency.
Key Features & Technical Specifications
- High Corrosion Resistance: Titanium's natural oxide layer provides exceptional resistance to chlorides, acids, alkalis, and oxidizing agents, ensuring long service life in harsh chemical environments.
- Excellent Thermal Stability: Operates effectively at temperatures up to 500°C (932°F), suitable for high-temperature filtration processes.
- Precise 10 Micron Filtration: Uniform pore structure ensures consistent particle removal efficiency, meeting the requirements of fine chemical processing.
- High Mechanical Strength: Sintered titanium structure provides high burst pressure and resistance to backwashing, enabling repeated cleaning and extended service life.
- Low Pressure Drop: Optimized porosity allows high flow rates with minimal energy consumption, improving overall system efficiency.
- Customizable Dimensions: Available in various diameters, lengths, and connection types (e.g., flanged, threaded, or custom fittings) to fit your existing filtration system.
- Easy to Clean: Can be regenerated using backwashing, ultrasonic cleaning, or chemical cleaning, reducing replacement costs.
Typical Applications
| Industry | Application |
|---|---|
| Chemical Processing | Filtration of corrosive chemicals, catalysts, acids, and solvents |
| Pharmaceutical | Filtration of active ingredients, intermediates, and sterile solutions |
| Oil & Gas | Filtration of sour gas, brine, and high-temperature fluids |
| Water Treatment | Filtration of hot corrosive water, brine, and industrial wastewater |
| Food & Beverage | Filtration of acidic or alkaline processing streams |
Technical Parameters (Typical)
| Parameter | Value |
|---|---|
| Filtration Rating | 10 μm (nominal/absolute, customizable) |
| Material | Sintered Titanium (Grade 1 or Grade 2 optional) |
| Maximum Operating Temperature | 500°C (932°F) in inert atmospheres; lower in oxidizing environments |
| Maximum Pressure Differential | Up to 30 bar (435 psi) at room temperature (derated at high temp) |
| Porosity | 30% – 50% (depending on density) |
| Dimensions | Customizable: OD 10–200 mm, length up to 1500 mm |
| Connection Type | Flange, thread, bayonet, or custom (available upon request) |
Benefits for Your Process:
- Reduced downtime: The robust sintered titanium structure allows repeated cleaning (backwashing, ultrasonic, or chemical), significantly extending the service life compared to disposable filters.
- Consistent quality: The uniform pore size distribution ensures reliable filtration performance batch after batch, protecting downstream equipment and product quality.
- Cost-effective: Although the initial investment may be higher than some polymer filters, the long lifespan and cleanability result in lower total cost of ownership.
- Environmental friendliness: Reusable filter elements reduce waste generation, supporting sustainable manufacturing practices.
- Tailored solutions: As a manufacturer with over 25 years of experience, we can customize dimensions, pore sizes, and end connections to match your specific system requirements.
At Anping County Boli Hardware Wiremesh Products Factory, we combine decades of manufacturing expertise with a commitment to quality. Our products are exported to more than 20 countries and regions, including North America, Europe, Southeast Asia, and the Middle East. We have shipped over 500,000 filter elements globally, earning trust from clients in chemical, pharmaceutical, and petrochemical industries. Our factory is located in Hengshui, Hebei, China, with convenient access to the ports of Tianjin, Qingdao, Shanghai, and others, ensuring timely delivery.
We understand that selecting the right filter is critical for your process. Our technical team is available to provide guidance on material selection, design, and testing. We offer samples for validation and can adjust the product based on your feedback. Contact us today to discuss your application – we are confident that our Sintered Titanium Rod Cartridge will meet your high corrosion resistance and filtration needs.
Frequently Asked Questions (FAQ)
Q1: What is the typical lifespan of a sintered titanium rod cartridge?
A: The lifespan depends on the operating conditions (temperature, pressure, chemical concentration, and cleaning frequency). Under normal conditions, with proper cleaning, a sintered titanium filter can last 2–5 years or even longer. The robust structure allows multiple regeneration cycles.
Q2: Can this cartridge be used for sterilization or in pharmaceutical applications?
A: Yes, sintered titanium filters are suitable for pharmaceutical applications where high temperature steam sterilization (autoclaving) is required. The titanium material withstands repeated sterilization cycles without degradation, making it ideal for sterile filtration of liquids and gases.
Q3: How do I clean the filter element?
A: Common cleaning methods include backwashing with clean fluid, ultrasonic cleaning, or chemical cleaning using mild acids or alkalis (depending on the contaminants). Always consult the compatibility chart for the cleaning agent. Our technical support can provide detailed cleaning recommendations based on your specific application.
Q4: What is the pressure drop across a 10 micron titanium filter at typical flow rates?
A: Pressure drop is a function of flow rate, fluid viscosity, and filter geometry. For a standard 60 mm diameter × 250 mm length cartridge flowing water at 20°C, the initial pressure drop at 10 L/min is approximately 0.1–0.2 bar. For higher flow rates or viscous fluids, please contact us for a calculation based on your conditions.
Q5: Can I get a custom pore size other than 10 microns?
A: Yes, we offer a range of pore sizes from 0.5 to 100 microns. The sintering process can be adjusted to achieve the desired filtration rating. Please specify your requirements, and we will provide a suitable solution.
Q6: Are there any special handling or storage requirements?
A: Sintered titanium cartridges are robust but should be handled with care to avoid damage to the surface. Store in a dry, clean environment to prevent contamination. For long-term storage, keep in original packaging. Avoid contact with strong reducing agents that could damage the titanium oxide layer.
Q7: What is the minimum order quantity (MOQ)?
A: For standard sizes, our MOQ is 10 pieces. For custom specifications, MOQ may be higher depending on the complexity. We can discuss your needs and find a suitable arrangement.
Q8: How do I ensure the filter is compatible with my chemical process?
A: Titanium is highly resistant to most corrosive media, but it can be attacked by some concentrated acids (e.g., hydrofluoric acid) or hot reducing acids. We recommend checking the chemical compatibility chart or conducting a small-scale test. Our team can help you assess the suitability based on the temperature, concentration, and pH of your fluid.
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