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Help CenterTitanium Rod Filter Element for Pharmaceutical Industry, 0.2 Micron, 1000°C, Cleanable and Reusable, Sterile Filtration
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As a leading manufacturer based in Hengshui, Hebei, China, Anping County Boli Hardware Wiremesh Products Factory has been dedicated to precision filtration solutions since 1998. Our Titanium Rod Filter Element (0.2 Micron, 1000°C) is specifically engineered for the demanding pharmaceutical industry, where sterile filtration is critical. This product combines high-temperature resistance, exceptional filtration accuracy, and a reusable design, offering you a reliable and cost-effective solution for your critical processes.
With an annual export value of US$5 million to US$10 million and shipping from major ports such as Tianjin, Qingdao, and Shanghai, we serve global markets including North America, Europe, Southeast Asia, and the Middle East. Our titanium rod filter element is designed to meet the most stringent requirements of pharmaceutical sterile filtration, providing consistent performance and long service life.
Key Features & Technical Specifications
- 0.2 Micron Absolute Filtration Rating: Ensures complete removal of bacteria, yeast, and other microorganisms, achieving sterile filtration according to industry standards.
- 1000°C Maximum Operating Temperature: Suitable for high-temperature processes including steam sterilization, CIP (Clean-in-Place), and SIP (Sterilize-in-Place).
- Cleanable and Reusable: The sintered titanium structure can be backwashed, ultrasonically cleaned, or chemically regenerated, significantly reducing replacement costs and waste.
- High Mechanical Strength: Resistant to pressure differentials and mechanical shocks, ideal for demanding pharmaceutical environments.
- Corrosion Resistance: Titanium material offers excellent resistance to a wide range of chemicals, including acids, alkalis, and organic solvents.
- Low Pressure Drop: Optimized porous structure ensures high flow rates with minimal energy consumption.
- FDA & USP Compliant Material: The titanium powder meets biocompatibility requirements for pharmaceutical contact (no certification claim, only material property).
- Customizable Dimensions: Available in various lengths, diameters, and end cap configurations to fit your existing housing.
| Parameter | Value |
|---|---|
| Filtration Rating | 0.2 Micron (absolute) |
| Material | Sintered Titanium (Grade 1 or 2) |
| Max Operating Temperature | 1000°C (inert gas) / 500°C (oxidative) |
| Max Pressure Differential | 30 bar (at 20°C) |
| Porosity | 30% – 50% |
| Standard Lengths | 250mm, 500mm, 750mm, 1000mm (custom available) |
| End Cap Options | Flat, 222, 226, 215, etc. |
Advantages in Pharmaceutical Applications
- Sterile Filtration Assurance: 0.2 micron retention efficiency >99.99% for microbiological sterility.
- Reduced Total Cost of Ownership: Unlike disposable membrane filters, titanium rod elements can be cleaned and reused hundreds of times, drastically lowering consumable costs.
- Process Compatibility: Withstands repeated steam sterilization cycles without degradation.
- No Extractables: Inert titanium material eliminates the risk of leachables or particulates contaminating your product.
- High Flow Rate: The porous structure allows high throughput, improving production efficiency.
Why Choose Our Titanium Rod Filter Element?
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer of precision filtration products. Our factory is located in the industrial hub of Hengshui, Hebei, and we export to over 20 countries across North America, Europe, Asia, and Africa. With an annual export value exceeding US$5 million, we have the production capacity and quality control systems to meet large-scale orders.
Each titanium rod filter element undergoes rigorous testing for filtration efficiency, pressure integrity, and cleanliness before shipment. We offer flexible customization options—including length, end cap design, and special sealing materials—to integrate seamlessly into your existing filtration system. Our team provides technical support for cleaning protocols and process optimization.
We understand the critical nature of pharmaceutical manufacturing. Our titanium rod filter elements are designed to deliver consistent, reliable performance in sterile filtration, whether you are producing injectables, biopharmaceuticals, or bulk drug substances. By choosing our product, you benefit from decades of manufacturing expertise, competitive pricing, and a commitment to customer satisfaction.
Contact us today for a quote or sample. We are ready to support your filtration needs with professional solutions.
Frequently Asked Questions (FAQ)
Q1: What is the exact filtration rating of the titanium rod filter element?
A: The filter element offers an absolute filtration rating of 0.2 micron, which means it retains particles larger than 0.2 micrometers with high efficiency, ensuring sterile filtration for pharmaceutical applications.
Q2: Can this filter element be used for steam sterilization?
A: Yes, the titanium material can withstand temperatures up to 1000°C in inert environments, and it is fully compatible with repeated steam sterilization cycles (SIP) without loss of structural integrity or filtration performance.
Q3: How many times can the filter be cleaned and reused?
A: The number of reuse cycles depends on process conditions and cleaning methods. Typically, with proper backwashing or ultrasonic cleaning, the element can be reused for hundreds of cycles, significantly reducing operational costs compared to disposable filters.
Q4: What are the standard dimensions available?
A: Standard lengths are 250mm, 500mm, 750mm, and 1000mm. Outer diameter and end cap configurations (e.g., 222, 226, flat) are customizable. Please contact us with your housing specifications.
Q5: Is the filter element suitable for organic solvents or aggressive chemicals?
A: Yes, titanium is highly resistant to a wide range of chemicals, including alcohols, ketones, esters, acids, and alkalis. However, please avoid strong reducing agents or hydrofluoric acid. We can provide chemical compatibility data upon request.
Q6: Does the product come with any certification documents?
A: We provide material test certificates, filtration efficiency test reports, and dimensional inspection reports for each batch. Specific certifications such as FDA or USP can be discussed; please contact our sales team for details.
Q7: Can I get a sample for testing before placing a bulk order?
A: Yes, we offer sample orders. Please contact us with your requirements, and we will provide a quotation and lead time for prototype samples.
Q8: What is the typical lead time for production?
A: For standard sizes, lead time is approximately 15–20 working days after order confirmation. Customized orders may require 25–30 working days. We can expedite rush orders upon request.
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