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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer established in 1998 with over two decades of expertise in filtration solutions. Our Titanium Rod Filter Cartridge for Pharmaceutical Sterile Filtration is engineered to deliver exceptional purity and reliability in critical pharmaceutical processes. Whether you require sterile filtration of liquids, gases, or steam, this cartridge offers a robust, reusable, and durable solution that meets the highest standards of cleanliness and efficiency. Backed by an annual export value of US$5-10 million and serving markets across North America, Europe, Asia, and beyond, we are committed to providing top-tier filtration products that enhance your production quality.
This titanium rod filter cartridge is manufactured from high-purity titanium powder through advanced sintering technology, forming a porous structure with uniform pore distribution. It is designed specifically for pharmaceutical sterile filtration applications, including the removal of bacteria, particles, and contaminants from process fluids and gases. The cartridge can be repeatedly cleaned via backwashing or ultrasonic methods, ensuring long service life and reduced operational costs. Below we detail the key features, technical specifications, and benefits that make this product a preferred choice for critical filtration tasks.
Key Features and Advantages
- High Purity Titanium Construction: Made from Grade 1 or Grade 2 titanium, ensuring excellent corrosion resistance, biocompatibility, and non-contamination of the filtered media.
- Deep Filtration Performance: The porous structure provides high dirt-holding capacity and consistent filtration efficiency across a wide range of micron ratings (0.2 μm to 100 μm).
- Reusable & Cleanable: Can be cleaned by backwashing, ultrasonic cleaning, or chemical cleaning, extending service life and reducing replacement frequency.
- High Temperature & Pressure Resistance: Operates reliably at temperatures up to 280°C (536°F) and pressures up to 30 bar (435 psi), suitable for sterilization-in-place (SIP) and steam sterilization.
- Pharmaceutical Grade Compliance: Designed for use in sterile filtration processes, meeting FDA and EU GMP guidelines for pharmaceutical applications (no certification claimed unless specified).
- Customizable Dimensions: Available in standard lengths (5, 10, 20, 30, 40 inches) and custom sizes, with various connection types (222, 226, 234, 215 O-ring, tri-clamp) to fit your housing.
- Low Pressure Drop: Optimized porosity ensures minimal pressure loss during operation, improving energy efficiency.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | Titanium (Grade 1 / Grade 2) |
| Filtration Grade | 0.2 μm, 0.45 μm, 1 μm, 5 μm, 10 μm, 20 μm, 50 μm, 100 μm (customizable) |
| Operating Temperature | -20°C to 280°C (-4°F to 536°F) |
| Operating Pressure | Up to 30 bar (435 psi) at 25°C |
| Connection Type | 222, 226, 234, 215 O-ring, Tri-clamp, or customized |
| Standard Length | 5, 10, 20, 30, 40 inches (other lengths available) |
| Outer Diameter | 60 mm, 70 mm, or custom |
| Filtration Surface | Cylindrical rod design, high surface area |
Application Benefits
- Sterile Filtration: Ideal for removing bacteria and particles from pharmaceutical liquids, water for injection (WFI), and parenteral preparations.
- Gas Filtration: Suitable for sterile air, nitrogen, and other process gases in cleanrooms and bioreactors.
- Steam Filtration: Can withstand steam sterilization (SIP) cycles, making it perfect for aseptic processing.
- Chemical Compatibility: Resistant to most acids, alkalis, and organic solvents, allowing use in diverse chemical environments.
- Cost-Effective: Reusable design reduces replacement costs and waste compared to disposable filters.
- Easy Integration: Standard dimensions and connections ensure compatibility with existing filter housings.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
Since 1998, we have been dedicated to manufacturing high-quality filtration products. With an annual export value of US$5-10 million, we serve clients in North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and Asia. Our factory is located in Hengshui, Hebei, China, with convenient shipping ports including Tianjin, Qingdao, Shanghai, and Foshan. We have a professional quality control team and advanced production equipment to ensure every titanium rod filter cartridge meets stringent specifications. Our engineers can customize the cartridge to your exact requirements, including filtration grade, length, connection type, and surface finish. We provide sample testing and technical support to help you optimize your filtration process.
Invest in reliability and purity. Our titanium rod filter cartridges are designed to deliver consistent performance in the most demanding pharmaceutical sterile filtration applications. Contact us today to discuss your needs, request a quote, or order a sample. We are committed to providing you with a durable, high-performance solution that enhances your production efficiency and product quality.
Frequently Asked Questions
Q1: What is the typical lifespan of a titanium rod filter cartridge?
The lifespan depends on the operating conditions, frequency of cleaning, and the nature of the fluid being filtered. Under normal conditions, with proper cleaning (backwashing or ultrasonic), the cartridge can last for several years. It is designed for hundreds of cleaning cycles before replacement is needed.
Q2: Can this cartridge be used for steam sterilization?
Yes, the titanium rod filter cartridge is designed to withstand sterilization-in-place (SIP) using saturated steam at temperatures up to 280°C (536°F). It is ideal for aseptic processing in pharmaceutical applications.
Q3: What filtration grades are available for sterile filtration?
For sterile filtration of liquids, we recommend 0.2 μm or 0.45 μm absolute filtration grades. For gas sterile filtration, 0.2 μm is standard. Coarser grades (1 μm to 100 μm) are available for prefiltration or particulate removal.
Q4: How do I clean the cartridge?
The cartridge can be cleaned by backwashing with clean water or a suitable solvent, ultrasonic cleaning, or chemical cleaning with mild acids or alkaline solutions. Avoid using strong oxidizing agents unless the cartridge is specifically designed for them. Rinse thoroughly after cleaning.
Q5: Can I get custom lengths and connections?
Yes, we offer customization options. You can specify the length, outer diameter, connection type (222, 226, 234, 215 O-ring, tri-clamp, etc.), and filtration grade. Please contact our sales team with your requirements.
Q6: Is this cartridge suitable for use in water for injection (WFI) systems?
Absolutely. The titanium material is inert and does not leach contaminants, making it suitable for WFI, purified water, and other high-purity pharmaceutical applications. The cartridge can be validated for sterile filtration.
Q7: What is the maximum pressure drop allowed?
The maximum allowable pressure drop depends on the cartridge design and temperature. Typically, the recommended differential pressure should not exceed 2.5 bar (36 psi) for continuous operation, but higher pressures are acceptable for short-term cleaning or sterilization cycles. Please consult our technical datasheet for exact values.
Q8: Do you provide samples for testing?
Yes, we offer sample cartridges for evaluation. Please contact us with your specific requirements, and we will arrange a sample for testing in your application. We also provide technical support to assist with integration.
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