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Help CenterTitanium Filter Rod for Chemical Processing, Corrosion Resistant, 1.0MPa Operating Pressure
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer established in 1998 with over 20 years of experience in metal filtration solutions. Our Titanium Filter Rod for Chemical Processing is designed to deliver exceptional corrosion resistance and reliable performance under 1.0MPa operating pressure. Engineered from high-purity titanium powder, this filter rod offers outstanding resistance to aggressive chemicals, high temperatures, and mechanical stress, making it an ideal choice for demanding chemical filtration applications. Whether you need to remove particles from acids, alkalis, or organic solvents, our titanium filter rod ensures consistent filtration efficiency and long service life.
Key Features & Technical Specifications
- Material: Made from premium titanium powder (Grade 1 or Grade 2), sintered under controlled conditions to form a porous structure with uniform pore distribution.
- Corrosion Resistance: Excellent resistance to chlorides, sulfuric acid, hydrochloric acid, and other harsh chemicals, suitable for continuous operation in corrosive environments.
- Operating Pressure: Rated for 1.0MPa (10 bar) working pressure, ensuring stable filtration under high-pressure conditions.
- Filtration Accuracy: Available in a wide range of micron ratings from 0.5μm to 100μm, allowing precise particle separation as per your process requirements.
- Temperature Tolerance: Can withstand temperatures up to 300°C in oxidizing atmospheres, making it suitable for high-temperature chemical processes.
- Structural Integrity: Robust sintered structure provides high mechanical strength and resistance to backwashing, reducing the risk of cracking or deformation.
- Customizable Dimensions: Diameter from 20mm to 100mm, length from 100mm to 1500mm, with various connection types (threaded, flanged, or plain ends) to fit your existing equipment.
| Parameter | Value |
|---|---|
| Material | Titanium Grade 1 / Grade 2 |
| Operating Pressure | 1.0 MPa (10 bar) |
| Filtration Accuracy | 0.5 – 100 μm |
| Max. Working Temperature | 300°C (oxidizing) |
| Porosity | 30% – 50% (typical) |
| Connection Type | Threaded / Flanged / Plain (customizable) |
Detailed Product Description
Our titanium filter rod is manufactured through a powder metallurgy sintering process, where titanium powder is compacted and heated to form a rigid porous matrix. This creates a three-dimensional network of interconnected pores that efficiently trap contaminants while allowing fluid to pass through. The sintered structure offers distinct advantages over woven mesh or felt filters: higher dirt-holding capacity, excellent backwashability, and superior resistance to pressure surges. In chemical processing applications, where aggressive media like sulfuric acid, nitric acid, or chlorine-containing solutions are common, titanium's natural passivation layer provides outstanding protection against corrosion. The filter rod is designed to be used in fixed-bed reactors, catalyst recovery systems, liquid-solid separation units, and gas filtration in chemical plants. Its 1.0MPa pressure rating ensures reliable operation even in high-pressure loops, and the customizable dimensions allow seamless integration into existing filtration vessels or piping systems.
Benefits for Your Chemical Processing Operations
- Enhanced Process Efficiency: Consistent filtration accuracy prevents downstream contamination, reducing downtime and maintenance costs.
- Extended Service Life: The corrosion-resistant titanium body withstands harsh chemicals, reducing the frequency of filter replacements.
- Easy Maintenance: The porous structure can be easily cleaned by backwashing or ultrasonic cleaning, restoring filtration performance.
- Wide Compatibility: Suitable for both acidic and alkaline environments, as well as high-temperature gas streams.
- Customizable Options: We offer flexibility in dimensions, connections, and micron ratings to meet your specific process requirements.
Trust & Reliability from a Established Manufacturer
Anping County Boli Hardware Wiremesh Products Factory has been a dedicated manufacturer since 1998, serving clients across North America, South America, Europe, Southeast Asia, Africa, and beyond. With an annual export value of US$5 Million – US$10 Million, we have demonstrated our capability to deliver high-quality filtration products to international markets. Our factory is located in Hengshui, Hebei, China, with convenient shipping from major ports including Tianjin, Qingdao, Shanghai, and Foshan. We understand the critical nature of chemical processing filtration, and every titanium filter rod undergoes rigorous quality control to ensure consistent performance. Contact us today for customized solutions, competitive pricing, and reliable supply. Let us help you optimize your filtration system with our durable, corrosion-resistant titanium filter rods.
Frequently Asked Questions (FAQ)
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Q: What chemicals can this titanium filter rod resist?
A: Titanium exhibits excellent resistance to chlorides, oxidizing acids (e.g., nitric acid), organic acids, and most alkalis. It is particularly effective in environments containing chloride ions, which can cause pitting in stainless steel. However, it is not recommended for strong reducing acids like hydrofluoric acid. Please consult our technical team for specific chemical compatibility. -
Q: Can the filter rod be used in high-temperature applications?
A: Yes, the titanium filter rod can operate continuously at temperatures up to 300°C in oxidizing atmospheres. In reducing or inert environments, the allowable temperature may be higher. Please verify your specific process conditions. -
Q: How do I clean a titanium filter rod?
A: The sintered porous structure allows for effective backwashing with clean water or process fluid. Ultrasonic cleaning with appropriate solvents can also be used for deeply embedded particles. Avoid using strong acids or alkalis that may attack the titanium surface. -
Q: What filtration accuracy is available?
A: We offer a standard range from 0.5 microns to 100 microns. Other micron ratings can be customized based on your requirements. Please specify your desired filtration accuracy when ordering. -
Q: Can I order custom dimensions?
A: Absolutely. We can produce filter rods with diameters from 20mm to 100mm, lengths from 100mm to 1500mm, and various connection types (threaded, flanged, plain ends). Provide your drawing or specifications for a tailored solution. -
Q: What is the typical lifespan of this filter rod?
A: Lifespan depends on operating conditions, chemical exposure, and cleaning frequency. Under normal chemical processing conditions with proper maintenance, titanium filter rods can last several years. The robust sintered structure is resistant to cracking and wear. -
Q: Is the filter rod suitable for high-pressure applications beyond 1.0MPa?
A: Our standard rating is 1.0MPa. For higher pressures, we can develop custom designs with thicker walls or different sintering parameters. Please contact us with your specific pressure requirements.
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