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Help CenterPhenolic Resin Fiber Pleated Filter Element, 5 Micron, 100 GPM Flow Rate, 120°C Thermal Resistance
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Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998, proudly presents the Phenolic Resin Fiber Pleated Filter Element – engineered for high-performance liquid filtration in demanding industrial environments. With a 5-micron nominal rating, a flow capacity of 100 GPM, and thermal resistance up to 120°C, this filter element delivers consistent, reliable filtration for water, chemical processing, and oil applications. Our decades of experience in wire mesh and filtration products ensure that every element meets strict quality standards, offering you a cost-effective solution with long service life.
The pleated design maximizes surface area, reducing pressure drop while increasing dirt-holding capacity. The phenolic resin-impregnated fiber medium provides excellent mechanical strength and chemical compatibility, making it suitable for a wide range of fluids. Whether you need to remove suspended solids, protect downstream equipment, or meet specific process requirements, this filter element is a robust choice.
Key Features & Technical Specifications
- High Filtration Precision: 5-micron nominal rating ensures effective removal of fine particles while maintaining high flow rates.
- Exceptional Thermal Resistance: Withstands continuous operating temperatures up to 120°C, ideal for hot liquid filtration.
- High Flow Capacity: Rated at 100 GPM (per 10-inch equivalent) – reduces the number of elements needed in your system.
- Durable Construction: Phenolic resin binder provides rigidity and resistance to chemical attack, moisture, and temperature fluctuations.
- Pleated Design: Large filtration area (up to 5 times that of a standard depth filter) results in lower pressure drop and longer service life.
- Customizable Options: Available in various lengths (10", 20", 30", 40") and end cap configurations (open end, double open end, with gaskets).
- Wide Application Compatibility: Suitable for water filtration, chemical processing, oil purification, paints, inks, and more.
| Parameter | Value |
|---|---|
| Filtration Rating | 5 µm nominal (β=2000 at 5 µm) |
| Maximum Flow Rate | 100 GPM per 10-inch element (at clean pressure drop) |
| Maximum Operating Temperature | 120°C (248°F) continuous |
| Filter Medium | Phenolic resin-impregnated cellulose/synthetic fiber blend |
| Core Material | 304 stainless steel (optional polypropylene center tube) |
| End Cap Options | Open end with gasket, double open end, or custom |
| Dimensions (OD x ID) | 2.5" x 1.125" (standard) – other sizes available upon request |
Benefits for Your Application
- Reduced Downtime: High dirt-holding capacity means longer intervals between replacement – save on labor and consumables.
- Energy Efficiency: Lower pressure drop across the filter reduces pump energy consumption.
- Consistent Product Quality: Reliable 5-micron retention protects downstream equipment and ensures product purity.
- Versatility: Compatible with most standard filter housings; available in multiple lengths to fit your system.
- Thermal Stability: Maintains structural integrity even at elevated temperatures – no collapse or media migration.
- Cost-Effective: Competitive pricing without compromising performance, backed by over 25 years of manufacturing expertise.
The phenolic resin fiber pleated filter element is designed to outperform traditional string-wound or melt-blown cartridges in high-flow, high-temperature applications. Its rigid structure resists deformation under pressure, and the pleat geometry ensures uniform fluid distribution. Whether you operate in water treatment, chemical processing, or oil filtration, this element provides a reliable barrier against particulates.
Why Choose Anping County Boli?
As a manufacturer founded in 1998, Anping County Boli Hardware Wiremesh Products Factory has accumulated over two decades of know-how in filtration solutions. Our annual export value exceeds US$5 million, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. We ship from major ports such as Tianjin, Qingdao, and Shanghai, ensuring timely delivery worldwide. Each filter element undergoes rigorous quality control – from raw material inspection to final performance testing. While we do not claim specific certifications unless explicitly stated, our production processes adhere to strict internal standards, and we are happy to provide test reports and samples upon request.
We understand that every filtration requirement is unique. That's why we offer customization options for length, end cap type, and gasket materials. Our experienced team can assist you in selecting the optimal configuration for your specific fluid and operating conditions. Contact us today to discuss your project or request a quotation – we are committed to providing high-performance filtration products that deliver value and reliability.
Frequently Asked Questions
-
What is the typical removal efficiency of this 5-micron element?
Under controlled conditions, the element achieves a beta ratio of ≥2000 at 5 microns, meaning it removes 99.95% of particles ≥5 µm. Actual efficiency may vary depending on fluid viscosity and operating conditions. -
Can this filter element be used for hot oil filtration?
Yes. With a maximum continuous temperature of 120°C, it is suitable for many industrial oils, including hydraulic oil, lubricating oil, and quenching oil. However, we recommend verifying compatibility with your specific oil chemistry. -
What is the maximum pressure drop allowed before replacement?
We recommend replacing the element when the pressure drop reaches 35 psi (2.4 bar) for optimal performance. Higher differential pressures may cause structural damage. -
Are these elements food-grade or FDA-approved?
Our standard phenolic resin filter elements are intended for industrial applications. If you require FDA-compliant materials for food or beverage contact, please contact us to discuss custom options. -
What standard lengths are available?
We offer elements in 10, 20, 30, and 40-inch lengths. Custom lengths can be produced for OEM orders with minimum quantity requirements. -
Do you provide samples before bulk order?
Yes, we can provide samples for evaluation. Please contact our sales team with your shipping details and intended application. -
How should I store these filter elements?
Store in a cool, dry place away from direct sunlight and extreme temperatures. Keep in original packaging to prevent contamination. Shelf life is typically 3 years under proper conditions. -
What is the minimum order quantity (MOQ)?
For standard sizes, MOQ is 100 pieces. For custom configurations, MOQ may be higher. Contact us for details.
Ready to improve your filtration efficiency? Request a quote or email us today – we look forward to serving you!
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