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Help CenterSintered Phenolic Resin Filter Cartridge With 1 Micron Absolute Rating, 70 Gpm Flow, EPDM Seals
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As a leading manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Sintered Phenolic Resin Filter Cartridge with 1 Micron Absolute Rating, 70 gpm Flow, and EPDM Seals. This high-performance filter cartridge is engineered to deliver exceptional filtration efficiency and durability, making it an ideal choice for demanding industrial applications. With an annual export value of US$5-10 million and a global presence across North America, Europe, Asia, and Africa, our product is trusted by clients worldwide for its consistent quality and reliable performance.
Our sintered phenolic resin matrix provides a rigid, chemically resistant structure that withstands high differential pressures and temperatures. The 1 micron absolute rating ensures that particles as small as 1 micron are captured with 99.9% efficiency, safeguarding downstream equipment and protecting product purity. The 70 gpm flow capacity allows for high-throughput operations without compromising filtration performance. EPDM seals offer excellent resistance to ozone, weathering, and a wide range of chemicals, ensuring leak-free operation in diverse environments.
Key Features & Technical Specifications
- Filtration Media: Sintered phenolic resin bonded to a rigid core, providing deep bed filtration with high dirt-holding capacity.
- Absolute Rating: 1 micron (β=5000), ensuring reliable removal of fine particles.
- Flow Rate: 70 gpm per 10-inch cartridge (based on water at 70°F and 1 psi pressure drop).
- Seal Material: EPDM O-rings, FDA-compliant for food contact applications.
- Temperature Range: Continuous operation up to 180°F (82°C); intermittent up to 200°F (93°C).
- Pressure Differential: Maximum recommended ΔP of 75 psi (5.2 bar) at 75°F.
- Core Options: Polypropylene or stainless steel; available with or without center tube.
- Dimensions: Standard outer diameter 2.5 inches, lengths from 10 to 40 inches (custom lengths upon request).
| Parameter | Value | Notes |
|---|---|---|
| Filtration Efficiency | 99.9% at 1 micron | Tested per ISO 16889 |
| Max Flow Rate (10") | 70 gpm | Water at 70°F, 1 psi ΔP |
| Material Compatibility | Acids, alkalis, solvents, oils | Consult chemical compatibility chart |
| Operating pH Range | 1-14 | Except strong oxidizing agents |
| Seal Material | EPDM (standard) | Other options: Buna-N, Viton, silicone |
Our sintered phenolic resin filter cartridges are manufactured using a proprietary process that ensures uniform pore structure and consistent quality. The resin is thermally cured to create a rigid, dimensionally stable matrix that resists collapse under high pressure. This design translates to longer service life compared to pleated or wound cartridges, reducing replacement frequency and operational costs. The high dirt-holding capacity (up to 3-5 times more than conventional cartridges) minimizes downtime for changeouts.
Benefits to your operation:
- Superior filtration: 1 micron absolute rating protects critical equipment like pumps, valves, and heat exchangers from wear and fouling.
- High flow efficiency: 70 gpm per cartridge reduces the number of housings needed, saving space and capital investment.
- Chemical resistance: Phenolic resin withstands aggressive chemicals, making it suitable for petrochemical, pharmaceutical, and food processing.
- Temperature tolerance: Handles hot fluids up to 180°F continuous, expanding application range.
- EPDM seals: Excellent aging resistance, low compression set, and FDA compliance for potable water and food contact.
- Customizable: Available in various lengths, core materials, and end cap configurations to fit standard housings.
Backed by over 25 years of manufacturing experience, Anping County Boli Hardware Wiremesh Products Factory has exported to more than 15 countries across 6 continents, with annual export revenue exceeding US$5 million. Our factory in Hengshui, Hebei, China, is equipped with advanced production lines and quality control labs. Each cartridge undergoes rigorous testing for flow rate, burst pressure, and filtration efficiency before shipment. We serve clients in North America, Europe, Southeast Asia, Africa, and Oceania, providing reliable filtration solutions for water treatment, chemical processing, oil & gas, and industrial manufacturing.
We invite you to experience the performance of our sintered phenolic resin filter cartridges. Contact our sales team for samples, technical data sheets, or volume pricing. With our commitment to quality and customer satisfaction, we are confident that our product will meet or exceed your expectations.
Frequently Asked Questions (FAQ)
Q1: What is the difference between “absolute” and “nominal” micron rating?
A: Absolute rating means the cartridge will capture 99.9% of particles of the stated size (1 micron). Nominal rating typically captures only 50-90% of that size. Our 1 micron absolute cartridge provides superior protection for sensitive systems.
Q2: Can this cartridge be used with food-grade applications?
A: Yes, the EPDM seals are FDA-compliant for food contact, and the phenolic resin is inert. However, we recommend verifying compatibility with specific food processing regulations in your region.
Q3: What is the recommended replacement interval?
A: Interval depends on the fluid’s contaminant load. Typically, when the pressure drop reaches 25-35 psi or when product quality declines. The high dirt-holding capacity of sintered resin extends service life compared to pleated cartridges.
Q4: Are other seal materials available?
A: Yes, we offer Buna-N (NBR), Viton (FKM), and silicone seals upon request. Please specify your fluid chemistry when ordering.
Q5: What is the maximum operating temperature and pressure?
A: Continuous temperature up to 180°F (82°C), intermittent up to 200°F (93°C). Maximum differential pressure is 75 psi (5.2 bar) at 75°F. Higher temperatures reduce pressure rating.
Q6: How do I choose the correct length and core material?
A: Standard lengths are 10, 20, 30, and 40 inches. Core material: polypropylene for general chemical resistance, stainless steel for higher temperature or pressure. End caps can be flat or with gaskets to match your housing.
Q7: Do you provide samples for testing?
A: Yes, we offer sample cartridges for evaluation. Please contact us with your application details, and we will recommend the best configuration.
Q8: What is the lead time for bulk orders?
A: For standard sizes, lead time is 2-3 weeks after confirmation. Custom orders may require 4-6 weeks. We ship from Tianjin, Qingdao, Shanghai, or Foshan ports.
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