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Help CenterSintered Phenolic Resin Filter Cartridge Used in Chemical Filtration, 10 Micron, 0.5 MPa, High Durability
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a specialized manufacturer with over 25 years of experience in producing high-performance filtration solutions. Since our establishment in 1998, we have been dedicated to delivering reliable and durable filter cartridges for demanding industrial applications. Our Sintered Phenolic Resin Filter Cartridge is engineered to excel in chemical filtration environments, offering exceptional resistance to acids, alkalis, and organic solvents. With a precise 10-micron rating and a robust 0.5 MPa pressure capability, this cartridge ensures consistent filtration quality while maintaining structural integrity under harsh conditions.
The unique sintering process bonds phenolic resin particles into a rigid, porous structure, creating a depth filter that traps contaminants throughout the entire cross-section. This design provides high dirt-holding capacity, low pressure drop, and excellent flow rates – making it an ideal choice for chemical processing, electroplating, wastewater treatment, and petrochemical industries. Whether you need to remove suspended solids, fine particles, or colloidal substances, our cartridge delivers reliable performance batch after batch.
Key Features & Technical Specifications
- Sintered Phenolic Resin Construction – The entire cartridge is made from high-purity phenolic resin, sintered at precisely controlled temperatures to form a uniform, rigid matrix. This material offers outstanding chemical resistance to a wide range of aggressive fluids, including strong acids (e.g., sulfuric, hydrochloric), alkalis (e.g., sodium hydroxide), and organic solvents (e.g., acetone, toluene).
- 10 Micron Absolute Filtration Rating – The cartridge consistently removes particles down to 10 microns with high efficiency, suitable for polishing filtration and protecting downstream equipment. The depth filtration mechanism ensures stable retention even during pressure fluctuations.
- 0.5 MPa Maximum Operating Pressure – Designed to withstand pressures up to 0.5 MPa (72.5 psi) at operating temperatures, this cartridge is built for industrial filtration systems that require robust performance under pressure.
- High Durability & Long Service Life – The sintered structure is physically robust and resistant to cracking, swelling, or collapsing. It can be backwashed and reused multiple times, reducing replacement frequency and operational costs.
- Excellent Thermal Stability – Suitable for continuous use up to 120°C (248°F), making it compatible with hot chemical solutions and steam sterilization cycles.
- Low Pressure Drop & High Flow Rate – The open pore structure minimizes resistance, allowing higher throughput while maintaining filtration efficiency. This reduces energy consumption in pumping systems.
- Customizable Dimensions – Available in standard lengths of 10, 20, 30, and 40 inches, with outer diameter of 2.5 inches. End cap configurations can be tailored to fit most filter housings (DOE, double open end, or with gaskets).
| Parameter | Value |
| Material | Sintered Phenolic Resin |
| Filtration Rating | 10 micron (nominal), 10 micron absolute |
| Max Operating Pressure | 0.5 MPa (72.5 psi) @ 25°C |
| Max Operating Temperature | 120°C (248°F) continuous |
| Recommended Flow Rate | 0.5 – 1.0 m³/h per 10-inch cartridge (water) |
| Initial Pressure Drop | ≤0.02 MPa (water at 1 m³/h) |
| Dirt Holding Capacity | ≥200 g per 10-inch cartridge (standard test dust) |
| Chemical Compatibility | Excellent with acids, alkalis, solvents, hydrocarbons |
| End Cap Options | DOE, double open end, with EPDM/Viton gaskets |
| Core Material | Polypropylene or stainless steel (optional) |
Our filter cartridges are manufactured using advanced sintering technology that ensures consistent pore size distribution and mechanical strength. The inert nature of phenolic resin makes the cartridge resistant to hydrolysis and bacterial growth, which is critical in pharmaceutical and food-grade chemical applications where purity is paramount. Additionally, the cartridge can be easily cleaned by backwashing with clean water or compatible solvents, extending its service life to several cycles depending on the application.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
As a dedicated manufacturer with an annual export value exceeding US$5 million, we supply our products to diverse markets including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and Western Europe. Our 25+ years of expertise in the filtration industry guarantee that every cartridge meets rigorous quality standards. We use high-grade raw materials and implement strict process control from sintering to final inspection. Our factory is located in Hengshui, Hebei, China, with convenient access to major ports such as Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide.
We understand that chemical filtration systems often require customized solutions. That is why we offer flexible options for cartridge dimensions, end cap types, and gasket materials. Our team of experienced engineers is available to help you select the optimal configuration for your specific process conditions. Whether you need a small trial order or a large-volume supply, we are committed to providing consistent quality, competitive pricing, and reliable after-sales support.
Furthermore, we are proud to serve a wide range of industries, including electroplating, metal finishing, petrochemical refining, pharmaceutical intermediates, and industrial water treatment. Our Sintered Phenolic Resin Filter Cartridges have been proven in thousands of installations worldwide, delivering dependable performance in the most demanding environments. We invite you to contact us for samples, technical datasheets, or a quotation. Let us help you optimize your filtration process with a product that truly stands the test of time.
Frequently Asked Questions (FAQ)
- Q: What chemicals can this filter cartridge withstand? A: The sintered phenolic resin cartridge is compatible with most acids, alkalis, organic solvents, and hydrocarbons. It is not recommended for strong oxidizing agents (e.g., concentrated nitric acid) or long-term exposure to high-temperature steam. Please consult our technical team for specific chemical compatibility.
- Q: Can the cartridge be cleaned and reused? A: Yes, the depth filter structure allows for effective backwashing. Depending on the contaminant load and fluid properties, the cartridge can be reused multiple times, reducing overall filtration costs.
- Q: What is the typical service life of this cartridge? A: Service life varies by application. Under normal conditions with moderate contamination, a 10-inch cartridge can last from 2 to 6 months before replacement is needed. High dirt loads or aggressive chemicals may shorten the lifespan.
- Q: What is the maximum operating temperature? A: The cartridge can operate continuously at temperatures up to 120°C (248°F). For short-term excursions, up to 140°C (284°F) is acceptable, but prolonged exposure above 120°C should be avoided.
- Q: Do you offer custom sizes or end caps? A: Absolutely. We can customize the length, outer diameter, and end cap type (DOE, double open end, or with gaskets) to fit your housing. Please provide your housing specifications.
- Q: Is this cartridge suitable for food-grade applications? A: The phenolic resin material is generally considered safe for indirect food contact when used in appropriate filtration systems. However, if you require food-grade certification, we recommend using our polypropylene or stainless steel filter cartridges.
- Q: How does this compare to melt-blown or string-wound cartridges? A: Unlike melt-blown or string-wound cartridges, the sintered phenolic resin cartridge offers superior chemical resistance, higher temperature tolerance, and greater mechanical rigidity. It is the preferred choice for aggressive chemical environments where other materials would degrade quickly.
- Q: What is the minimum order quantity (MOQ)? A: MOQ depends on the size and configuration. For standard 10-inch cartridges, the MOQ is typically 100 pieces. We also accept small trial orders for new customers. Please contact us for details.
We are confident that our Sintered Phenolic Resin Filter Cartridge will exceed your expectations in terms of durability, efficiency, and value. With decades of manufacturing experience, a global customer base, and a commitment to quality, Anping County Boli Hardware Wiremesh Products Factory is your trusted partner for chemical filtration solutions. Contact us today to discuss your requirements!
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