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Help CenterMVR Evaporation System 304SS Heat Exchanger and CIP Cleaning for Pharmaceutical Use
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., a leading manufacturer established in 2015 with a 10,000-30,000 m² factory and annual export value of US$10-50 million, proudly presents our MVR Evaporation System with 304SS Heat Exchanger and CIP Cleaning tailored for pharmaceutical use. This system combines mechanical vapor recompression (MVR) technology with a high-grade 304 stainless steel heat exchanger and automated clean-in-place (CIP) functionality, ensuring energy efficiency, product purity, and easy maintenance. Designed to meet the stringent requirements of pharmaceutical manufacturing, our evaporator reduces operational costs by up to 70% compared to traditional thermal evaporation, while maintaining consistent product quality.
The system is engineered for concentration of heat-sensitive pharmaceutical solutions, such as APIs, herbal extracts, and fermentation broths, without compromising active ingredients. The integrated CIP system allows for rapid cleaning between batches, minimizing downtime and cross-contamination risks. With a robust PLC control interface, operators can monitor key parameters in real-time, ensuring compliance with GMP standards.
Key Features & Technical Specifications
- Energy-Efficient MVR Technology: Uses a mechanical compressor to recycle vapor latent heat, reducing steam consumption by over 90% compared to single-effect evaporators.
- 304SS Heat Exchanger: Corrosion-resistant, food-grade stainless steel construction ensures long service life and compliance with pharmaceutical hygiene standards.
- Automated CIP System: Pre-programmed cleaning cycles with spray balls and recirculation ports, allowing thorough cleaning without disassembly.
- PLC & HMI Control: Touch-screen interface with data logging, alarm history, and remote monitoring capability (optional).
- Compact Modular Design: Skid-mounted for easy installation and integration into existing production lines.
- Low Evaporation Temperature: Operates at 60-80°C, preserving heat-sensitive compounds.
- High Concentration Ratio: Achieves up to 50% solids content (depending on feed characteristics).
- Safety Features: Overpressure protection, emergency stop, and leak detection sensors.
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 100 – 5000 L/h (customizable) |
| Operating Temperature | 60 – 100°C (adjustable) |
| Material of Construction | 304 Stainless Steel (316L optional) |
| Compressor Type | Centrifugal / Roots blower |
| Power Consumption | 30 – 200 kW (depending on capacity) |
| CIP Flow Rate | 10 – 50 m³/h |
| Control System | Siemens PLC + HMI |
| Dimensions (L×W×H) | Custom skid size |
Advantages for Pharmaceutical Applications
- GMP Compliance: All wetted parts are 304SS with sanitary welds, and design allows for validation (IQ/OQ).
- Minimal Product Degradation: Low-temperature evaporation preserves thermolabile active ingredients.
- Reduced Downtime: CIP system cleans in under 30 minutes, enabling rapid batch changeovers.
- Energy Savings: MVR technology cuts steam usage by 90% and cooling water by 80%.
- Easy Operation: Automated start-up, shutdown, and cleaning sequences reduce operator intervention.
- Scalable: Modular design allows capacity expansion by adding modules.
With over 8 years of manufacturing experience, Qingdao Conqinphi Environmental Technology Group has delivered more than 200 evaporation systems globally. Our factory, spanning 10,000–30,000 m², is equipped with advanced CNC machining, welding, and testing facilities. We hold multiple certifications including ISO9001, HACCP, OHSAS18001, and others, ensuring every system meets rigorous quality standards. Our dedicated after-sales team provides on-site installation, commissioning, and training, with a 12-month warranty and lifetime technical support. Choose our MVR Evaporation System to achieve superior concentration efficiency, product purity, and operational reliability for your pharmaceutical production.
Frequently Asked Questions
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Q: What is the typical payback period for this MVR system?
A: Depending on your steam and electricity costs, payback is usually 12–18 months due to significant energy savings. -
Q: Can the system handle solvents or volatile organic compounds?
A: Yes, with optional explosion-proof design and sealed compressor, we can customize for solvent recovery. -
Q: How often is CIP required?
A: CIP frequency depends on product fouling; typically after each batch or every 8–12 hours of continuous operation. -
Q: What cleaning agents are recommended for CIP?
A: We recommend using 1–2% NaOH solution followed by acid rinse (e.g., 0.5% HNO₃) and final water rinse, all compatible with 304SS. -
Q: Is the system compliant with FDA or EU GMP?
A: Our design follows GMP guidelines. Specific documentation for FDA/EU can be provided upon request. -
Q: What is the maximum concentration achievable?
A: Usually up to 50% total solids, but depends on the viscosity and thermal sensitivity of the product. We can test your material. -
Q: Do you offer remote monitoring?
A: Yes, we can integrate cloud-based SCADA for remote monitoring and data logging as an optional feature. -
Q: What is the lead time for a custom system?
A: Standard lead time is 45–60 days after order confirmation, depending on complexity.
Contact us today to discuss your pharmaceutical evaporation requirements. Our engineering team will provide a tailored solution and a competitive quotation. With 201–300 skilled employees and a strong presence in markets across North America, Europe, Southeast Asia, and the Middle East, Qingdao Conqinphi is your trusted partner for sustainable environmental technology.
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