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Help CenterIndustrial Smart Door Lock Plastic Injection Mould: 3,000,000 Shots S136 Steel and 1x8 Hot Runner ABS Tooling for SE Asian Hardware Makers
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As a professional manufacturer of precision injection molds, Changzhou Hongxinyutai Precision Mold Co., Ltd. is proud to offer our Industrial Smart Door Lock Plastic Injection Mould — a high-performance tooling solution specifically engineered for the demanding requirements of Southeast Asian hardware makers. This mold is built with S136 steel certified for over 3,000,000 shots, ensuring exceptional durability and consistent output. Combined with a 1x8 hot runner ABS tooling system, it delivers efficient production of smart door lock components with minimal waste. Our decades of experience in mold design and manufacturing guarantee that every tool meets the highest standards of precision and reliability.
The mold is crafted using premium S136 steel — a widely recognized corrosion-resistant and high-hardness material that maintains dimensional stability even after millions of cycles. This translates directly into longer tool life, reduced downtime, and lower total cost of ownership for your production line. The 1x8 hot runner system is designed for balanced flow of ABS plastic, reducing cycle time by up to 20% compared to cold runner alternatives. Each cavity is precisely machined to produce components with tight tolerances (±0.02mm), ensuring seamless assembly of smart lock mechanisms.
Key features of this mold include:
- Material: S136 tool steel (H13 equivalent) with nitriding treatment for wear resistance.
- Runner System: 1x8 hot runner with individual temperature control zones for uniform melt flow.
- Plastic Type: ABS (acrylonitrile butadiene styrene) — suitable for high-impact, flame-retardant grades common in smart lock housings.
- Cycle Time: Optimized for 8-12 seconds per shot, depending on part geometry.
- Mold Base: Standard LKM or DME compatible, with hardened guide pins and bushings.
- Cooling System: Baffled water channels for efficient heat dissipation, reducing warpage.
- Injection Pressure: Designed for 1000-1500 bar clamping force.
- Certification: Manufactured under TS16969 quality management system.
Technical specifications are summarized in the table below:
| Parameter | Value |
|---|---|
| Mold Life (Shots) | 3,000,000+ |
| Number of Cavities | 1 x 8 (8 cavities) |
| Hot Runner System | Yes, 1 manifold with 8 nozzles |
| Steel Grade | S136 (AISI 420 modified) |
| Plastic Material | ABS (MFI 20-40 g/10min) |
| Weight Range (per part) | 15-50 grams (customizable) |
| Mold Dimensions | 500mm x 500mm x 600mm (approx.) |
| Delivery Time | 30-45 days after confirmation |
This mold is particularly advantageous for hardware makers in Southeast Asia who require high-volume production of smart door lock components. The hot runner system minimizes material waste — typically reducing scrap by 15-30% compared to cold runner molds. Additionally, the S136 steel construction ensures that the mold maintains its surface finish and dimensional accuracy over millions of cycles, resulting in consistent part quality with minimal maintenance. We also offer optional features such as interchangeable inserts for different lock models, and can integrate with Industry 4.0 monitoring systems for real-time production tracking.
At Changzhou Hongxinyutai Precision Mold Co., Ltd., we have been a trusted manufacturer since 2017, operating a 1,000-3,000 square meter factory with 51-100 skilled employees. Our facility is equipped with advanced CNC machining centers, EDM machines, and CMM inspection equipment to ensure every mold meets the tightest tolerances. We hold TS16969 product certification, reflecting our commitment to quality management in automotive and industrial tooling. Our global reach spans North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and other regions. We ship from Jiangsu, Shanghai, and Shenzhen ports, providing flexible logistics options for our customers.
Choosing our mold means investing in reliability and efficiency. With over 3 million shots guaranteed, you can maintain continuous production without frequent tool changes. The 1x8 hot runner ABS tooling is specifically designed for the material properties of ABS, reducing cycle times and improving part aesthetics. We back every mold with comprehensive after-sales support, including troubleshooting guides, spare parts, and optional on-site installation assistance. Contact us today to discuss your smart door lock injection molding requirements — we are ready to deliver a tailored solution that meets your production targets.
Frequently Asked Questions (FAQ)
Q1: What is the expected mold life in terms of shots?
A: The mold is designed for a minimum of 3,000,000 shots when used with proper maintenance and recommended processing parameters. The S136 steel provides excellent wear resistance against ABS.
Q2: Can this mold be used for other plastic materials besides ABS?
A: While the mold is optimized for ABS, it can be adapted for other materials such as PC/ABS blends or polycarbonate with adjustments to the hot runner system and cooling channels. Please consult our engineers for feasibility.
Q3: What is the typical cycle time for a smart door lock component?
A: Cycle time depends on part geometry and wall thickness, but typically ranges from 8 to 15 seconds. The hot runner system helps reduce cooling time, leading to faster cycles.
Q4: Do you offer mold design services for custom smart lock parts?
A: Yes, we provide full mold design services based on your 3D model or 2D drawing. Our team can optimize gate location, cooling layout, and ejection system for your specific part.
Q5: What is the delivery time for this mold?
A: Standard delivery time is 30-45 days from order confirmation, depending on complexity and current workload. Rush orders may be accommodated with prior arrangement.
Q6: How do you ensure the quality of the mold before shipping?
A: We conduct rigorous testing including first-shot trials, dimensional inspection using CMM, and function tests on the hot runner system. A detailed inspection report is provided with each mold.
Q7: Is the mold compatible with standard injection molding machines?
A: Yes, the mold base is designed to fit standard clamping systems (e.g., DME or LKM). We can also customize the mounting pattern to match your machine’s platen dimensions.
Q8: What kind of warranty do you provide?
A: We offer a 12-month warranty covering defects in materials and workmanship. During this period, we provide free replacement parts and technical support. Extended warranty options are available upon request.
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