304 Stainless Steel Plate Evaporator Crystallizer With PLC Control for Continuous Operation
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a leading manufacturer established in 2015 with a factory spanning 10,000-30,000 square meters and over 200 skilled employees, we specialize in high-quality industrial evaporation and crystallization solutions. Our 304 Stainless Steel Plate Evaporator Crystallizer with PLC Control for Continuous Operation is designed to deliver exceptional performance in demanding environments. This equipment combines advanced plate heat transfer technology with intelligent automation, ensuring reliable, efficient, and easy-to-operate crystallization processes for various industries.
Key Features & Technical Specifications
- Premium 304 Stainless Steel Construction: Corrosion-resistant and hygienic, ideal for food, pharmaceutical, and chemical applications. Meets international standards for cleanability and durability.
- PLC Control System: Fully automated operation with touch-screen interface. Supports real-time monitoring of temperature, pressure, flow rate, and crystallization parameters. Allows for recipe management and data logging.
- Continuous Operation Design: Engineered for 24/7 production with minimal downtime. Integrated feed, circulation, and discharge systems ensure steady throughput.
- High-Efficiency Plate Heat Exchanger: Compact design with large heat transfer area per unit volume. Promotes rapid evaporation and uniform crystal growth, reducing energy consumption.
- Versatile Application: Suitable for concentrating solutions, recovering solvents, and producing crystalline products from brine, waste streams, or process liquors.
- Easy Maintenance: Modular plate design allows quick disassembly for cleaning or replacement. Optional CIP (Clean-in-Place) system available.
- Customizable Configuration: Heating area, evaporation capacity, and material thickness can be tailored to specific process requirements. Vacuum or atmospheric operation options.
| Parameter | Standard Range | Remarks |
|---|---|---|
| Heating Area | 10 – 200 m² | Customizable |
| Evaporation Capacity | 100 – 5000 L/h | Depends on solution properties |
| Operating Temperature | Up to 150°C | Higher available upon request |
| Operating Pressure | Vacuum to Atmospheric | Vacuum assists low-temp crystallization |
| Material | 304 Stainless Steel | 316L optional |
| Control | PLC + HMI Touchscreen | Remote monitoring available |
Benefits for Your Production
- Boost Productivity: Continuous operation eliminates batch delays, increasing output per shift.
- Reduce Operating Costs: Efficient heat transfer lowers energy consumption; PLC automation minimizes manual labor.
- Improve Product Quality: Precise control of crystallization parameters yields uniform crystal size and purity.
- Enhance Safety: Fully enclosed system with automatic alarms and shutdowns protects operators and equipment.
- Scalability: Modular design allows easy capacity expansion by adding more plate packs.
Why Choose Conqinphi?
With over 8 years of manufacturing experience, a factory of 10,000-30,000 square meters, and a dedicated team of 201-300 employees, we have supplied evaporation and crystallization systems to clients across North America, South America, Europe, Asia, Africa, and Oceania. Our annual export value exceeds US$10 million, reflecting global trust in our products. We ship from Qingdao Port with reliable logistics support. Our certifications include ISO9001, HACCP, and other international standards, ensuring every unit meets rigorous quality requirements.
Contact us today to discuss your specific process needs. Our engineers will provide a tailored solution, including detailed drawings, performance data, and a competitive quotation. Experience the reliability and efficiency of Conqinphi's plate evaporator crystallizer.
Frequently Asked Questions (FAQ)
-
Q: What is the advantage of a plate evaporator crystallizer over a tubular type?
A: Plate evaporators offer higher heat transfer coefficients, more compact footprint, and easier maintenance. The plates can be easily added or removed to adjust capacity, and they are less prone to scaling in certain applications. -
Q: Can this equipment handle corrosive or viscous fluids?
A: The standard 304 stainless steel is suitable for many mildly corrosive fluids. For highly corrosive or high-viscosity applications, we can provide 316L stainless steel or other special alloys. The plate gap can also be customized. -
Q: Does the PLC control system support remote monitoring or integration with a plant DCS?
A: Yes, our PLC system supports Modbus, Profibus, or Ethernet communication protocols. Remote monitoring via SCADA is possible, and we can integrate with your existing DCS upon request. -
Q: What is the typical delivery time for a standard unit?
A: Delivery time depends on the configuration and current workload. Standard models typically ship within 30-45 days after order confirmation. Customized units may take 60-90 days. -
Q: How do you ensure the quality of the equipment?
A: Each unit undergoes strict quality control during manufacturing, including hydrostatic testing, pressure testing, and PLC function testing. We also provide factory acceptance test (FAT) reports and can arrange third-party inspection. -
Q: Do you provide after-sales technical support?
A: Absolutely. We offer online technical support, installation guidance, and commissioning assistance. Our team can also provide on-site training if needed. Spare parts are available for prompt shipping. -
Q: Can the equipment be used for solvent recovery under vacuum?
A: Yes, the system is designed for vacuum operation. The PLC can control vacuum level precisely to optimize evaporation temperature and protect heat-sensitive compounds. -
Q: What warranty do you offer?
A: We provide a standard 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty options are available upon request.
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