High-Temperature Resistant EV Water Pump Plastic Components, PA66+GF30, 120°C Continuous, IP68 Waterproof, 5000RPM Rated Speed
Product Spotlights
As a professional manufacturer specializing in precision plastic components for electric vehicles, Changzhou Hongxinyutai Precision Mold Co., Ltd. brings you our advanced High-Temperature Resistant EV Water Pump Plastic Components. Crafted from PA66+GF30 material, these components are engineered to withstand continuous operation at 120°C while maintaining an IP68 waterproof rating. With a rated speed of 5000 RPM, they deliver reliable performance for demanding EV thermal management systems. Our factory, established in 2017 with a 1,000-3,000 sqm facility and 51-100 skilled employees, ensures each part meets rigorous quality standards.
Key Features & Technical Specifications
- Material Excellence: PA66 reinforced with 30% glass fiber provides exceptional heat resistance, dimensional stability, and mechanical strength. This material is ideal for long-term exposure to high temperatures and aggressive coolants.
- Continuous Heat Resistance: Rated for 120°C continuous operation, these components perform reliably under the hood of electric vehicles, where temperatures can spike during charging or high-load driving.
- IP68 Waterproof Protection: Fully sealed against dust and water immersion, ensuring no leakage or performance degradation even in harsh environments. The IP68 rating guarantees submersion in water up to 1.5 meters for 30 minutes without damage.
- High-Speed Capability: Designed for 5000 RPM rated speed, compatible with modern EV water pump motors that require lightweight, low-inertia plastic parts.
- Customizable Options: Color, surface finish, and specific dimensions can be tailored to your design requirements. We offer injection molding with tight tolerances (±0.05mm) to meet exact specifications.
- Certified Quality: Our manufacturing process is certified under TS16969 (automotive quality management system), ensuring consistent production and traceability.
| Parameter | Value |
|---|---|
| Material | PA66 + 30% Glass Fiber |
| Continuous Operating Temperature | 120°C |
| Waterproof Rating | IP68 (1.5m, 30 min) |
| Rated Speed | 5000 RPM |
| Tensile Strength | ≥160 MPa (depending on design) |
| Flammability Rating | UL94 V-0 (optional, upon request) |
| Mold Shrinkage | 0.3% - 0.6% |
Benefits for Your EV Water Pump System
- Enhanced Reliability: The PA66+GF30 compound resists hydrolysis and thermal aging, extending the lifespan of your water pump compared to standard plastics.
- Weight Reduction: Plastic components are significantly lighter than metal alternatives, contributing to overall vehicle efficiency and range.
- Cost-Effective: Injection molding allows for high-volume production with consistent quality, reducing per-unit costs.
- Design Flexibility: Complex geometries, integrated seals, and mounting features can be molded in one piece, simplifying assembly.
At Changzhou Hongxinyutai Precision Mold Co., Ltd., we have been serving the global automotive market since 2017. Our factory spans 1,000-3,000 square meters and employs 51-100 experienced personnel. We are committed to delivering precision components that meet the stringent requirements of electric vehicle manufacturers. Our products are shipped from Jiangsu, Shanghai, and Shenzhen ports to major markets worldwide, including North America, Europe, Southeast Asia, and the Middle East.
We hold TS16969 certification, which reflects our dedication to quality management and continuous improvement. Every batch of components undergoes strict dimensional inspection and functional testing. We offer customization services including color matching, surface texture (e.g., MT11010), and secondary operations. Contact us today to discuss your specific water pump component needs and receive a competitive quote.
Frequently Asked Questions (FAQ)
-
Q: What is the maximum temperature these components can handle briefly?
A: While rated for 120°C continuous, the material can withstand short-term spikes up to 150°C for a few minutes. However, extended exposure above 120°C may reduce lifespan. We recommend staying within the continuous rating for optimal durability. -
Q: Can I get these components with different colors?
A: Yes, we can customize colors using masterbatch pigments. Common colors include black (standard), blue, green, and orange. Please specify your desired color when ordering. -
Q: Are these components compatible with standard electric vehicle coolants?
A: Yes, PA66+GF30 is highly resistant to glycol-based coolants, ethylene glycol, and propylene glycol mixtures commonly used in EVs. For specific chemical compatibility, please provide your coolant data sheet. -
Q: What is the typical lead time?
A: For standard components, lead time is 15-20 days after order confirmation. Custom molds require an additional 20-30 days for tooling. We can expedite urgent orders based on availability. -
Q: Do you provide samples for testing?
A: Yes, we offer samples for evaluation. Please contact us with your requirements. A nominal sample fee and shipping costs apply, which will be credited upon mass production order. -
Q: Is the IP68 rating tested independently?
A: Our IP68 rating is verified through in-house testing under controlled conditions (1.5m depth, 30 min). We can provide test reports upon request. Third-party certification is available at additional cost. -
Q: Can you produce components with different rated speeds?
A: The 5000 RPM rating is based on our standard design. If you need higher or lower speed ratings, we can adjust the geometry and material grade accordingly. Please discuss your specific requirements with our engineering team. -
Q: What quality control measures do you have?
A: We follow TS16969 procedures, including incoming material inspection, in-process monitoring, and final dimensional checks using CMM and optical measuring equipment. Each batch is accompanied by a certificate of analysis.
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