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Help CenterRuthenium-Iridium Coated Titanium Mesh Cylinder Anode, 0.5mm Perforated Sheet, 3mm Hole Diameter, Corrosion Resistant
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As a professional manufacturer with over 25 years of experience in the wire mesh and anode industry, Anping County Boli Hardware Wiremesh Products Factory (established in 1998) proudly presents our Ruthenium-Iridium Coated Titanium Mesh Cylinder Anode. This product is engineered to deliver exceptional performance and durability in demanding electrochemical applications. With an annual export value of US$5-10 million and shipping to markets across North America, Europe, Asia, and beyond, we have built a reputation for reliability and precision. Our mesh cylinder anode is crafted from 0.5mm thick perforated titanium sheet with 3mm diameter holes, ensuring uniform current distribution and outstanding corrosion resistance. Whether you need a standard size or a custom configuration, our factory can meet your specifications with consistent quality.
This anode is specifically designed for use in harsh environments such as chlor-alkali production, electroplating, water disinfection, and cathodic protection systems. The ruthenium-iridium mixed metal oxide coating on the titanium substrate provides superior catalytic activity and long service life. Below, we detail the key features, technical specifications, and benefits that make this product a preferred choice for professionals worldwide.
Key Features & Advantages
- High Catalytic Activity: The RuO₂ + IrO₂ coating lowers overpotential for oxygen and chlorine evolution, improving energy efficiency by up to 15% compared to conventional anodes.
- Robust Corrosion Resistance: Titanium base combined with noble metal oxide coating withstands acidic (pH 1-4) and chloride-rich environments, extending service life beyond 5 years under normal conditions.
- Uniform Current Distribution: The perforated mesh structure (3mm holes, 0.5mm sheet thickness) ensures even electrolyte flow and current density, reducing hot spots and localized wear.
- Lightweight & Strong: Cylinder shape with mesh design offers high strength-to-weight ratio, easy installation, and lower shipping costs.
- Customizable Dimensions: Available in various diameters, lengths, and hole patterns to fit your specific reactor or cell design. Custom coating thickness also available upon request.
- Eco-Friendly: No toxic byproducts; coating is stable and non-leaching, supporting green electrochemical processes.
Technical Specifications
| Parameter | Value |
| Base Material | Grade 1 Titanium (ASTM B265) |
| Coating Composition | Ruthenium (Ru) + Iridium (Ir) oxides, mixed metal oxide |
| Sheet Thickness | 0.5 mm ±0.05 mm |
| Hole Diameter | 3 mm (round perforations) |
| Open Area Ratio | ~40% (depending on pattern) |
| Cylinder Diameter | Customizable (typical: 50-300 mm) |
| Cylinder Length | Customizable (typical: up to 2000 mm) |
| Coating Thickness | Standard: 5-10 μm; optional up to 20 μm |
| Operating Temperature | 0-80°C (extended range available upon request) |
| Current Density Range | 1-10 kA/m² (typical) |
Detailed Benefits for Your Application
Our ruthenium-iridium coated titanium mesh cylinder anode delivers tangible advantages in real-world use:
- Lower Energy Costs: The high catalytic activity reduces cell voltage, cutting electricity consumption by 10-15% in chlor-alkali and electrochlorination processes.
- Minimized Downtime: With a service life of 3-5 years in typical conditions, this anode reduces replacement frequency and maintenance costs.
- Improved Product Quality: Uniform current distribution prevents uneven plating or gas evolution, resulting in higher purity output.
- Versatile Configuration: The cylinder mesh design can be used as a standalone anode or as part of a larger electrode assembly. It adapts to both batch and continuous flow systems.
- Cost-Effective Pricing: As a direct manufacturer with low overhead, we offer competitive pricing without compromising quality.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over two decades of manufacturing expertise, we have supplied anodes to clients in more than 20 countries. Our factory is located in Hengshui, Hebei, China, a region known for wire mesh production. We ship from multiple ports (Tianjin, Qingdao, Shanghai, Foshan) to ensure fast delivery. Our annual export value of US$5-10 million reflects the trust placed in us by global buyers. We serve a wide range of markets including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Each anode undergoes rigorous quality control checks, including coating thickness measurement, adhesion testing, and electrochemical performance verification. We offer flexible customization options such as special hole patterns, non-standard sizes, and different coating loadings. Contact us today to discuss your specific requirements and receive a tailored quotation.
Ready to enhance your electrochemical process? Our team is standing by to provide technical support and samples. Email us at [your email] or use the inquiry form on our website. Let us help you achieve higher efficiency and longer equipment life.
Frequently Asked Questions (FAQ)
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Q: What is the typical lifespan of this anode?
A: Under normal operating conditions (current density 1-5 kA/m², temperature 20-60°C, pH 1-4), the anode can last 3-5 years. Proper maintenance and avoiding reverse current can extend its life further. -
Q: Can I use this anode in seawater electrolysis?
A: Yes, the ruthenium-iridium coating is highly resistant to chloride attack, making it suitable for seawater electrochlorination and marine cathodic protection systems. -
Q: Do you provide custom sizes or hole patterns?
A: Absolutely. We can manufacture cylinders with diameters from 20mm to 500mm, lengths up to 2m, and various perforation patterns (round, square, staggered). Just provide your drawing or specifications. -
Q: What is the minimum order quantity?
A: For standard sizes, the MOQ is 10 pieces. For custom designs, MOQ may be higher depending on complexity. We also accept trial orders for new customers. -
Q: How is the anode packaged for shipping?
A: Each anode is individually wrapped in anti-static foam, then placed in a sturdy plywood crate or carton. We ensure protection against moisture and mechanical damage during transit. -
Q: Is the coating uniform on both sides of the mesh?
A: Yes, our proprietary coating process ensures a uniform layer on all exposed surfaces, including the edges of perforations, for consistent electrochemical performance. -
Q: Can you provide third-party testing reports?
A: We can supply our own in-house test data (coating thickness, adhesion, polarisation curve). If you require an independent lab report, we can arrange it at an additional cost. -
Q: What payment terms do you accept?
A: We accept T/T, L/C, and Western Union. For long-term cooperation, we can discuss flexible terms. Contact us for details.
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