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Help CenterPharmaceutical Grade Perforated Sterilization Basket, 304 Stainless, 1mm Holes, for Laboratory Autoclave Use
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As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory is proud to present our Pharmaceutical Grade Perforated Sterilization Basket, crafted from high-quality 304 Stainless Steel with precision 1mm holes. Designed specifically for laboratory autoclave use, this basket ensures optimal steam penetration, efficient drainage, and safe handling of instruments during sterilization cycles. With an annual export value of US$5–10 million and a global footprint spanning North America, Europe, Asia, and beyond, our baskets meet the rigorous demands of pharmaceutical and research facilities worldwide.
Our sterilization baskets are engineered to withstand repeated high-temperature and high-pressure autoclave cycles without deformation or corrosion. The 1mm perforation pattern is scientifically calculated to balance structural integrity with maximum steam flow, ensuring every instrument is thoroughly sterilized. Each basket undergoes strict quality control, including deburring and passivation, to eliminate sharp edges and enhance longevity. Whether you need standard sizes or custom dimensions, our factory offers flexible solutions tailored to your laboratory workflow.
Key Product Features
- Material Excellence: Made from genuine 304 stainless steel (1.4301), offering excellent resistance to rust, chemicals, and thermal stress.
- Precision Perforations: Uniform 1mm diameter holes with consistent spacing for efficient steam penetration and liquid drainage.
- Pharmaceutical Grade: Suitable for cleanroom environments, with smooth surfaces that prevent bacterial growth and are easy to clean.
- Customizable Design: Available in various sizes, shapes (rectangular, square, round), and with optional handles, lids, or dividers.
- Heavy-Duty Construction: Reinforced edges and base ensure dimensional stability under loads up to 20 kg (depending on size).
- Safe Handling: Deburred edges protect gloves and hands; optional silicone mat or anti-slip base available.
Technical Specifications
| Parameter | Details |
|---|---|
| Material | 304 Stainless Steel (SS304) |
| Hole Diameter | 1.0 mm ± 0.05 mm |
| Open Area Ratio | Approx. 40% – 50% (depending on pattern) |
| Thickness (Sheet) | 0.5 mm – 1.5 mm (customizable) |
| Available Sizes | 200×150×50 mm, 300×200×80 mm, 400×300×100 mm, or custom |
| Surface Finish | Passivated, deburred, optionally electro-polished |
| Max Load Capacity | Up to 20 kg (depending on design) |
| Temperature Range | -20°C to +250°C (continuous use) |
| Compatibility | All standard autoclaves (steam, dry heat, ethylene oxide) |
Our baskets are meticulously fabricated using advanced CNC punching and welding equipment, ensuring tight tolerances and consistent quality. The 1mm perforation is ideal for small instruments like forceps, needles, glassware, and microtubes, while the open design prevents moisture accumulation. Compared to solid trays, perforated baskets reduce cycle time by allowing steam to circulate freely, saving energy and improving productivity.
Customer Benefits
- Enhanced Sterilization Assurance: Uniform steam flow eliminates cold spots, meeting the requirements of pharmaceutical validation protocols.
- Long Service Life: 304 stainless steel resists pitting, crevice corrosion, and intergranular attack, even after hundreds of autoclave cycles.
- Easy Maintenance: Smooth, non-porous surfaces resist staining and can be cleaned with standard detergents or ultrasonic baths.
- Cost-Effective: Durable construction reduces replacement frequency; custom sizes minimize wasted space in autoclave chambers.
- Versatile Applications: Suitable for laboratory, pharmaceutical, hospital, biotech, and food industry sterilization processes.
Backed by over 25 years of manufacturing expertise, Anping County Boli Hardware Wiremesh Products Factory has been a reliable partner for global clients since 1998. Our annual export value of US$5–10 million reflects our commitment to quality and international standards. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring prompt delivery to markets across North America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Our factory is equipped with in-house tooling and a dedicated R&D team, allowing us to offer rapid prototyping and volume production with consistent quality.
We invite you to experience the difference of a professionally manufactured sterilization basket. Whether you need a standard size or a custom solution, our team is ready to provide technical drawings, samples, and competitive pricing. Contact us today to discuss your requirements and discover why leading laboratories choose Boli baskets for their sterilization needs.
Frequently Asked Questions (FAQ)
Q1: Can this basket be used in a gravity displacement autoclave?
A: Yes, the 1mm perforations allow steam to penetrate evenly, making it suitable for gravity, pre-vacuum, and steam-flush pressure-pulse cycles.
Q2: Are custom sizes available?
A: Absolutely. We provide custom dimensions, shapes, and hole patterns. Please provide your chamber size or desired basket dimensions for a quote.
Q3: How do I clean the basket after use?
A: Rinse with distilled water, then use a mild detergent or enzymatic cleaner. It can also be autoclaved again for disinfection. Avoid abrasive pads to preserve the surface finish.
Q4: Is the basket resistant to chemicals like hydrogen peroxide?
A: 304 stainless steel has good resistance to low concentrations of hydrogen peroxide and common laboratory disinfectants. For prolonged exposure to strong oxidizers, we recommend our 316L option (available upon request).
Q5: What is the maximum temperature the basket can withstand?
A: It can continuously operate at temperatures up to 250°C, suitable for most sterilization cycles including dry heat at 180°C.
Q6: Do you offer baskets with lids or handles?
A: Yes, we can add wire handles, stacking lugs, or a perforated lid. These are optional and can be customized to your needs.
Q7: How do you ensure the basket is free from sharp edges?
A: Each basket goes through a deburring process (tumbling or manual grinding) and passivation to remove burrs and micro-fragments, ensuring safe handling.
Q8: What is the typical lead time for custom orders?
A: For standard sizes, 7–15 days. Custom designs typically require 15–25 days, depending on complexity and quantity. We also offer sample production for first-time customers.
Note: All specifications are subject to change without notice. Contact our sales team for the most current information and to discuss your specific requirements.
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