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Help CenterBrass Ginning Screen 1x1cm Square Hole Embossed Woven Wire Mesh for Cotton Processing
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Anping Xinye Metal Wire Mesh Products Co., Ltd, located in the heart of China’s wire mesh industry in Hengshui, Hebei, proudly presents our Brass Ginning Screen 1x1cm Square Hole Embossed Woven Wire Mesh. This product is specifically engineered for cotton processing applications, offering superior durability and precise separation performance. With years of manufacturing expertise, we deliver a screen that combines the natural corrosion resistance of brass with the mechanical strength of embossed woven construction, ensuring consistent ginning efficiency and extended service life in demanding environments.
Our brass ginning screen is designed to meet the rigorous requirements of cotton gins, where precise seed–cotton separation and minimal fiber damage are critical. The 1x1cm square hole size provides optimal throughput while maintaining accurate retention of seeds and debris. The embossed surface enhances the screen’s rigidity and reduces blinding, allowing for continuous operation with less downtime. Whether you are upgrading existing equipment or building a new cotton processing line, this screen is a reliable choice for improving your ginning operation.
Each screen is manufactured under strict quality control at our facility, using premium brass wire that is woven and embossed with precision. We offer various dimensions and wire diameters to suit different ginning machine models, and we welcome custom orders to match your specific requirements.
Key Features & Technical Specifications
- Material: High-quality brass – excellent corrosion resistance, low friction, and long lifespan.
- Hole Size: 1x1 cm square – precise for cotton seed separation and fiber passage.
- Weave Type: Embossed woven – raised surface pattern reduces material sticking and improves cleaning.
- Wire Diameter: Available from 0.5 mm to 2.0 mm, customizable for different strength requirements.
- Surface Finish: Embossed texture – enhances rigidity and minimizes deformation under load.
- Roll Dimensions: Standard width 1 m, length 30 m; other sizes available upon request.
- Application: Cotton ginning machines, seed cleaners, and other agricultural processing equipment.
| Parameter | Value |
|---|---|
| Material | Brass (C2600, C2800, etc.) |
| Hole Size | 1 x 1 cm (±0.1 mm) |
| Wire Diameter | 0.8 mm – 1.5 mm (standard) |
| Open Area | ~70% – 80% (depending on wire diameter) |
| Mesh Type | Embossed woven wire |
| Max Temperature | 200°C (continuous) |
Benefits for Your Cotton Processing
- Improved Ginning Efficiency: The precise 1x1cm square holes allow clean separation of cotton lint from seeds, reducing fiber loss and increasing output.
- Reduced Maintenance: The embossed surface prevents fiber and dust buildup, minimizing screen blinding and the need for frequent cleaning.
- Enhanced Durability: Brass resists corrosion from moisture and chemicals in the ginning process, extending service life compared to steel screens.
- Custom Fit: We can cut and finish the screen to exact dimensions for your specific ginning machine, ensuring easy installation and optimal performance.
- Consistent Quality: Every roll is inspected for uniform weave, hole size, and embossing depth to guarantee reliable operation.
Trusted by Cotton Industry Professionals
Anping Xinye Metal Wire Mesh Products Co., Ltd has been serving the global filtration and screening market for over 15 years. Our factory in Hengshui, Hebei, the “Wire Mesh Capital of China,” is equipped with advanced weaving and embossing machinery, staffed by experienced technicians. We export to more than 20 countries, supplying cotton gins, agricultural processors, and industrial manufacturers. Our brass ginning screens are tested for dimensional accuracy and mechanical strength before shipment, ensuring you receive a product that meets your expectations. We take pride in our responsive customer service and ability to deliver custom solutions quickly. Choose Anping Xinye for your cotton processing screen needs – we are committed to your success.
Contact us today to request a quote, discuss your specifications, or place an order. We offer competitive pricing and fast worldwide shipping.
Frequently Asked Questions (FAQ)
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What is the difference between embossed and plain woven brass ginning screens?
Embossed screens have a raised pattern that increases surface rigidity and reduces clogging, while plain woven screens are smoother. Embossed screens are preferred for high-throughput cotton ginning where fiber sticking is a concern. -
Can I order custom hole sizes or wire diameters?
Yes, we offer customization. Please provide your required hole size, wire diameter, and overall dimensions. Our engineering team will confirm feasibility and lead time. -
How long is the typical delivery time?
Standard orders (common sizes) are shipped within 7–10 working days. Custom orders may take 15–20 working days depending on complexity. We can expedite upon request. -
Is the brass screen prone to rust?
Brass is a non-ferrous alloy with excellent corrosion resistance. It will not rust like steel. However, in extremely acidic or alkaline environments, some surface tarnish may occur, which does not affect performance. -
What is the maximum operating temperature?
Our brass ginning screens can withstand continuous temperatures up to 200°C (392°F), suitable for typical cotton ginning processes. -
Do you provide sample testing?
Yes, we can provide small samples (e.g., 30 cm x 30 cm) for testing. Please contact us for sample availability and shipping costs. -
How do I clean the screen to maintain performance?
Regular brushing with a soft bristle brush or compressed air blowing is recommended. Avoid using harsh chemicals that may corrode the brass. The embossed surface helps self-clean to some extent. -
Can the screen be used in other applications beyond cotton ginning?
Yes, it is also suitable for seed cleaning, grain processing, and any application requiring precise square mesh screening with corrosion resistance.
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