Automatic Blade Rope Stabbing Machine for Razor Coil Production
Product Spotlights
As a leading manufacturer from Anping Xinye Metal Wire Mesh Products Co., Ltd in Hengshui, Hebei, China, we are proud to introduce our Automatic Blade Rope Stabbing Machine for Razor Coil Production. This advanced equipment is designed to streamline the production of high-quality razor coils, delivering consistent blade insertion and superior coil formation. With our years of expertise in metal wire mesh machinery, we bring you a reliable, efficient, and cost-effective solution that meets the demands of modern security fencing manufacturing.
Our machine integrates cutting-edge automation technology to perform precise blade stabbing onto steel ropes, followed by automatic coiling. It significantly reduces labor costs and human error, ensuring each razor coil meets strict quality standards. The robust construction and user-friendly interface make it suitable for both small workshops and large-scale industrial production lines.
Key Features & Technical Specifications
- Fully Automatic Operation: From wire feeding, blade stabbing, to coil forming and cutting, all processes are automated with minimal manual intervention.
- Adjustable Blade Spacing: The machine allows easy adjustment of blade distance (typically 20–50 mm) to produce different razor coil configurations according to customer requirements.
- High Production Efficiency: Capable of producing 50–100 coils per hour (depending on coil size and blade spacing), greatly improving output compared to semi-automatic models.
- Durable Construction: Made of high-strength steel and precision components, ensuring long service life and stable performance under continuous operation.
- User-Friendly PLC Control: Equipped with a programmable logic controller (PLC) and touch screen interface, allowing operators to set parameters easily and monitor real-time production status.
- Safety Protection: Includes emergency stop, overload protection, and safety guards to ensure operator safety.
- Low Maintenance: Simple design with accessible components, reducing downtime and maintenance costs.
| Parameter | Specification |
|---|---|
| Model | XY-ARSM-2024 (Customizable) |
| Power Supply | 380V/50Hz, 3-phase (Optional customization available) |
| Rated Power | 7.5 kW |
| Wire Diameter Range | 1.5 – 3.5 mm |
| Blade Length | 15 – 30 mm (Customizable) |
| Coil Diameter | 400 – 800 mm (Adjustable) |
| Machine Dimensions (L×W×H) | 3000 × 1500 × 1800 mm |
| Machine Weight | Approx. 1500 kg |
Benefits to Your Business
- Increased Productivity: Automates repetitive tasks, allowing one operator to manage multiple machines, boosting overall output.
- Consistent Quality: Precise blade stabbing positioning ensures uniform razor coil appearance and security performance, reducing waste.
- Cost Savings: Lower labor costs, fewer defective products, and reduced raw material waste lead to a faster return on investment.
- Flexibility: Quick changeover between different coil specifications enables you to meet diverse customer orders without extensive downtime.
- Global Compatibility: Available with customized voltage and frequency options to suit various international markets.
At Anping Xinye Metal Wire Mesh Products Co., Ltd, we have been serving the wire mesh industry for over a decade. Our factory in Hengshui, Hebei, is equipped with modern production facilities and a skilled technical team. We have supplied hundreds of machines to clients across Asia, Africa, South America, and Europe, earning a reputation for reliability and after-sales support. Every Automatic Blade Rope Stabbing Machine undergoes rigorous testing before shipment to ensure it performs flawlessly in your production line.
We are committed to providing you with the best solution for razor coil manufacturing. Contact us today for a customized quotation, technical drawing, or a free consultation. Let our expertise help you achieve higher efficiency and profitability.
Frequently Asked Questions (FAQ)
-
Q: Does this machine require manual intervention during operation?
A: No, it is fully automatic. Once you set the parameters via the touch screen, the machine will perform wire feeding, blade stabbing, coiling, and cutting automatically. Only occasional monitoring is needed. -
Q: Can the machine produce different blade spacing and coil diameters?
A: Yes, both blade spacing and coil diameter are adjustable. You can change settings within a few minutes to meet different product specifications. -
Q: What type of blades does the machine support?
A: The machine is compatible with standard razor wire blades (usually galvanized steel or stainless steel). Custom blade shapes and sizes can be accommodated upon request. -
Q: Is training provided for operators?
A: Yes, we provide detailed operation manuals and video tutorials. Additionally, we can arrange online or on-site training for your team (terms apply). -
Q: What is the power consumption of the machine?
A: The rated power is 7.5 kW, but actual consumption depends on the production speed and wire thickness. We recommend a stable power supply to ensure optimal performance. -
Q: How do I maintain the machine to ensure long service life?
A: Regular lubrication of moving parts, cleaning of dust and debris, and periodic inspection of blade holders are recommended. A maintenance schedule is included in the user manual. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty for the machine (excluding consumable parts). Extended warranty options are available upon negotiation. -
Q: Can I get a sample production before placing an order?
A: Yes, we can provide a test run video or arrange a factory visit. For international customers, we can produce sample coils using your wire specifications for evaluation.
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