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Help CenterCorrosion Resistant Monel K500 400 Grade Filter Wire Mesh for Harsh Environments
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As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Corrosion Resistant Monel K500 400 Grade Filter Wire Mesh – engineered specifically for the most demanding harsh environments. With an annual export value of US$5–10 million and a global reach spanning North America, Europe, Asia, and beyond, we combine decades of wire mesh expertise with premium Monel alloy materials to deliver filtration solutions that withstand extreme corrosion, high pressure, and elevated temperatures.
This high-performance filter wire mesh is crafted from either Monel 400 or Monel K500 – both nickel-copper alloys renowned for exceptional resistance to seawater, hydrofluoric acid, alkalis, and chlorides. The 400 mesh configuration (400 openings per linear inch) ensures precise solid-liquid separation while maintaining excellent flow rates. Whether you're in chemical processing, offshore oil & gas, or marine engineering, our Monel filter mesh offers the durability and reliability your operations demand.
Below we detail the key specifications, features, and benefits that make this product a preferred choice for critical filtration applications.
Key Features & Technical Specifications
| Specification | Monel K500 / Monel 400 400 Mesh |
|---|---|
| Alloy Type | Monel 400 (UNS N04400) or Monel K500 (UNS N05500) |
| Mesh Count | 400 mesh (400 wires per inch in both warp and weft) |
| Wire Diameter | 0.025 mm – 0.030 mm (tolerance ±0.002 mm) |
| Opening Size | Approx. 0.037 mm – 0.040 mm (38 microns) |
| Open Area | ~36% – 40% (depending on weave) |
| Weave Type | Plain weave (standard), Twill weave (optional) |
| Standard Width | 1.0 m, 1.2 m, 1.5 m (custom widths available) |
| Roll Length | 30 m, 50 m (or cut-to-size panels) |
Product Advantages & Customer Benefits
- Exceptional Corrosion Resistance: Monel alloys resist attack by seawater, acidic mine water, chlorides, and alkalis – ideal for desalination plants, chemical reactors, and offshore platforms. The 400 mesh structure prevents clogging while maintaining high flow rates.
- High Strength & Durability: Monel K500 offers age-hardening capability, providing higher tensile strength (up to 1100 MPa) compared to Monel 400. This makes the mesh suitable for high-pressure filtration systems such as catalyst recovery and hydraulic filters.
- Precision Filtration: With an opening size of approximately 38 microns, this wire mesh effectively filters fine particles (down to 40 µm) while allowing fluid to pass through efficiently. Applications include polymer filtration, oil filtration, and gas processing.
- Temperature Stability: Monel retains its mechanical properties from cryogenic temperatures up to 600°C, making it suitable for hot gas filtration or steam environments.
- Customizable Specifications: We offer flexibility in weave pattern, wire diameter, width, and length. Whether you need a roll for continuous screening or cut sheets for filter elements, we can tailor the mesh to your exact requirements.
- Long Service Life: The inherent resistance to pitting, crevice corrosion, and stress corrosion cracking reduces replacement frequency, lowering total cost of ownership for end users.
Our manufacturing process at Anping County Boli Hardware Wiremesh Products Factory ensures strict quality control from raw material inspection to final packaging. Each roll is checked for mesh uniformity, tensile strength, and dimensional accuracy. We have been serving international clients for over two decades, with export experience to markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East.
We ship from major Chinese ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to any destination. Our annual export volume of US$5–10 million reflects the trust and satisfaction of our global customers.
For harsh environments where ordinary stainless steel fails, choose Monel 400/K500 filter wire mesh from a reliable manufacturer. Contact us today for a quote or technical consultation. We are ready to support your filtration needs with samples, drawings, and customized solutions.
Frequently Asked Questions (FAQ)
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Q: What is the difference between Monel 400 and Monel K500 for filter mesh?
A: Monel 400 offers good corrosion resistance and moderate strength, while Monel K500 can be age-hardened to achieve higher strength and hardness, making it more suitable for high-pressure or abrasive environments. Both are available, and we can recommend based on your specific application. -
Q: Can this 400 mesh filter wire cloth be used for liquid filtration?
A: Yes, it is ideal for both liquid and gas filtration. The 38-micron opening effectively removes fine solids from liquids such as corrosive chemicals, seawater, or oil, with minimal pressure drop. -
Q: What is the maximum operating temperature for Monel filter mesh?
A: Monel alloys can be used continuously up to about 600°C (1112°F) in oxidizing environments, and even higher in reducing conditions. However, the exact limit depends on the specific alloy grade and exposure atmosphere. Please consult with our engineers for your temperature profile. -
Q: Do you provide custom sizes or cut-to-shape panels?
A: Absolutely. We can supply rolls of standard widths (1.0m, 1.2m, 1.5m) and lengths (30m, 50m), as well as cut pieces, discs, or rectangular sheets per your drawing. Custom wire diameters and weave patterns are also available upon request. -
Q: Is this wire mesh suitable for use in seawater desalination plants?
A: Yes, Monel 400 and K500 are widely used in seawater environments due to their excellent resistance to chloride-induced corrosion. The 400 mesh is often employed as a pre-filter or in membrane protection systems. -
Q: How is the mesh packaged to prevent damage during shipping?
A: Each roll is wrapped in moisture-proof paper, then plastic film, and finally packed in a sturdy wooden crate or carton. For export, we use fumigated wooden pallets or crates to ensure safe transit. -
Q: Can you provide a material test certificate or mill certificate?
A: Yes, we can supply a mill test certificate for the Monel alloy raw material, as well as our in-house inspection report for the woven mesh. Please specify your requirements when placing the order. -
Q: What is the typical lead time for a standard order?
A: For standard sizes (1m width, 30m roll), the lead time is approximately 10–15 working days after confirmation of order and payment. Custom sizes may require 15–20 working days. We can also arrange expedited shipping for urgent needs.
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