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Help CenterPrecision Irregularly Shaped Steel Stampings With ±0.1mm Tolerance, 1.5mm Thickness, Carbon Steel
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – your reliable partner for precision irregularly shaped steel stampings. Since 1998, we have been dedicated to delivering high-quality metal stamping solutions that meet the most demanding industrial requirements. Our Precision Irregularly Shaped Steel Stampings are manufactured with a strict tolerance of ±0.1mm, a consistent thickness of 1.5mm, and made from durable carbon steel. These components are engineered to provide exceptional performance in a wide range of applications, from automotive assemblies to heavy machinery. With over two decades of experience and an annual export value of US$5-10 million, we ensure that every stamping piece meets your exact specifications.
Our stampings are designed to offer superior dimensional accuracy and repeatability, making them ideal for complex assemblies where precise fit is critical. The ±0.1mm tolerance guarantees that each part aligns perfectly with mating components, reducing assembly time and minimizing waste. The 1.5mm thickness provides a robust balance between strength and formability, allowing for intricate shapes without compromising structural integrity. Below are the key technical specifications and features of our products:
| Parameter | Value |
|---|---|
| Material | Carbon Steel (e.g., DC01, SPCC, or equivalent) |
| Thickness | 1.5mm (±0.05mm available) |
| Tolerance | ±0.1mm (tighter tolerances customizable) |
| Shape Complexity | Irregular, custom-designed per drawings |
| Surface Finish | As blanked, deburred, or coated (zinc, phosphate, etc.) upon request |
| Production Capacity | Up to 5 million pieces per month (depending on complexity) |
Key Features and Benefits
- High Precision: ±0.1mm tolerance ensures perfect fit in assemblies, reducing rework and scrap.
- Consistent Quality: Advanced stamping dies and strict process control deliver uniform parts batch after batch.
- Cost-Effective: Carbon steel offers excellent strength at a lower material cost compared to alloy steels.
- Customizable: We can produce irregular shapes based on your 2D/3D drawings or samples.
- Versatile Applications: Suitable for brackets, clips, supports, mounting plates, and other structural components.
- Fast Lead Times: Our efficient production lines and skilled team enable quick turnaround for both prototypes and volume orders.
Technical Advantages
- Our stamping process uses progressive dies and transfer presses to achieve complex geometries with minimal material waste.
- We employ in-house tooling design and maintenance, ensuring rapid die modifications for design changes.
- Each part undergoes dimensional inspection using CMM (Coordinate Measuring Machine) and optical comparators to verify tolerances.
- The carbon steel material is sourced from reputable mills, offering consistent mechanical properties (yield strength, hardness, elongation).
Why Choose Anping Boli?
As a manufacturer with over 25 years of history, we have established a solid reputation in the global stamping market. Our products are exported to North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. With an annual export value between US$5 million and US$10 million, we demonstrate our capability to handle large-scale orders while maintaining quality. Our factory is located in Hengshui, Hebei, China – a major hardware production hub – allowing us to leverage a mature supply chain and competitive pricing.
We understand that precision stampings are critical for your product’s performance. That’s why we offer free sample approval before mass production, and our engineering team is always ready to assist with design optimization for manufacturability. Whether you need a simple bracket or a complex irregular shape, we can deliver.
Frequently Asked Questions (FAQ)
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Q: What is the minimum order quantity (MOQ) for these stampings?
A: Our MOQ is typically 5000 pieces for standard sizes, but we can accommodate smaller quantities for prototype or trial orders. Please contact us for details. -
Q: Can you provide surface treatment like zinc plating or powder coating?
A: Yes, we offer various surface finishes including galvanizing, phosphating, and powder coating. Color options are available upon request. -
Q: How do you ensure the ±0.1mm tolerance consistently?
A: We use precision dies made from high-grade tool steel, and each production run is monitored with statistical process control (SPC). Regular die maintenance and part inspections guarantee tolerance compliance. -
Q: What file formats do you accept for custom designs?
A: We accept CAD files in .dwg, .dxf, .step, .igs, and .pdf formats. For complex shapes, 3D models are preferred. -
Q: What is the typical lead time for a custom order?
A: Lead time depends on part complexity and quantity. For a simple stamping, tooling takes 15-20 days, and production takes 10-15 days after approval. We offer expedited services for urgent orders. -
Q: Do you provide samples before bulk production?
A: Yes, we offer free samples for evaluation (customer pays shipping). Samples are produced from the actual production tooling to ensure consistency. -
Q: Can you stamp parts with thickness other than 1.5mm?
A: Our standard range is 0.5mm to 6.0mm thickness. We can adjust the process for different thicknesses. Please specify your requirements. -
Q: What are the common applications of these irregularly shaped stampings?
A: They are widely used in automotive brackets, electronic enclosures, industrial machinery components, furniture hardware, and agricultural equipment parts.
Contact us today for a quote or to discuss your project. With our expertise, competitive pricing, and commitment to quality, we are confident we can be your trusted precision stamping partner. Your success is our priority.
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