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Help CenterCustom Irregularly Shaped Steel Stampings, 100-Ton Hydraulic Press, Progressive Die, 0.2mm-8mm Thickness
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Anping County Boli Hardware Wiremesh Products Factory (established in 1998) is a professional manufacturer specializing in custom metal stampings. With over two decades of experience, we utilize advanced 100-ton hydraulic presses and progressive die technology to produce custom irregularly shaped steel stampings in thicknesses ranging from 0.2mm to 8mm. Our factory is located in Hengshui, Hebei, China, and we export annually worth US$5-10 million to markets across North America, South America, Europe, Asia, Africa, and Oceania. We are committed to delivering high-quality, precision-engineered components that meet your exact specifications.
Key Features of Our Custom Steel Stampings
- Thickness Versatility: Capable of forming steel sheets from 0.2mm to 8mm thick, accommodating a wide range of applications.
- 100-Ton Hydraulic Press: Our press provides consistent force and stability, ensuring uniform quality across high-volume production runs.
- Progressive Die Technology: Multi-station dies allow for complex shapes and multiple operations (bending, piercing, drawing) in a single pass, reducing lead times and costs.
- Custom Irregular Shapes: We excel at producing non-standard geometries, including intricate contours, holes, and bends, based on customer drawings or samples.
- Material Options: We work with carbon steel, stainless steel, alloy steel, and other metals, with surface treatments available upon request.
- Precision Tolerances: Standard tolerance of ±0.1mm, with tighter tolerances achievable for critical applications.
- Cost-Effective for Medium to High Volumes: Progressive die tooling is ideal for large quantities, offering low per-unit cost after initial tooling investment.
Technical Specifications (Typical)
| Parameter | Details |
|---|---|
| Press Capacity | 100 tons (hydraulic) |
| Material Thickness Range | 0.2 mm – 8 mm |
| Maximum Part Size | Up to 400 mm × 300 mm (customizable) |
| Die Type | Progressive die (multi-station) |
| Tolerance | ±0.1 mm (tighter upon request) |
| Surface Finish | As per customer specification (e.g., bare, galvanized, painted) |
| Tooling Lead Time | Usually 20–30 days (depending on complexity) |
| Production Volume | Suitable for medium to high volumes (10,000+ pcs recommended) |
Advantages of Choosing Our Factory
- Experienced Manufacturer: Since 1998, we have been continuously improving our stamping capabilities, serving a global customer base.
- In-House Tooling: We design and build progressive dies internally, ensuring faster turnaround and better control over quality.
- Flexible Customization: We accept drawings in various formats (PDF, DXF, STEP, etc.) and can also reverse-engineer from samples.
- Reliable Quality Control: Each batch undergoes dimensional inspection and visual checks before shipment.
- Competitive Pricing: Our efficient production process and long-standing relationships with steel suppliers allow us to offer attractive prices.
- Shipment from Multiple Ports: We can arrange delivery from Tianjin, Qingdao, Shanghai, or Foshan, providing logistic flexibility.
Trusted by customers worldwide: Our products are exported to over 20 countries and regions. With an annual export value of US$5–10 million, we have proven our ability to deliver consistent quality and on-time delivery. Whether you need a simple bracket or a complex irregular-shaped component, our team is ready to assist you. Contact us today to discuss your requirements and request a quotation.
Frequently Asked Questions (FAQ)
Q1: What materials can you stamp?
We primarily stamp steel materials, including carbon steel (e.g., SPCC, DC01), stainless steel (e.g., 304, 316), and alloy steel. Other metals can be considered upon request.
Q2: Can you produce very complex irregular shapes?
Yes, our progressive die technology allows us to create intricate shapes with multiple features such as holes, bends, embossing, and cutouts in a single operation. We recommend sharing your 3D drawing for a feasibility study.
Q3: What is the minimum order quantity (MOQ)?
Due to the tooling investment for progressive dies, our MOQ typically starts at 10,000 pieces per design. For smaller quantities, we may suggest alternative processes. Please contact us for a case-by-case evaluation.
Q4: How long does tooling take?
Tooling fabrication usually takes 20–30 days after design approval and payment, depending on complexity. We can prioritize urgent orders with additional fees.
Q5: What tolerances can you achieve?
Standard tolerance is ±0.1 mm. For critical dimensions, we can achieve ±0.05 mm with additional tooling refinement. Final tolerance is confirmed during the tooling design phase.
Q6: Do you provide samples before mass production?
Yes, we can provide first-article samples (usually 2–5 pieces) for your approval before full production. Samples may be charged separately and refunded upon order placement.
Q7: What surface treatments are available?
We offer various finishes including zinc plating, nickel plating, powder coating, painting, black oxide, and oiling. Please specify your requirements.
Q8: How do you ensure quality?
We implement in-process inspections and final dimensional checks using calibrated instruments. A quality report can be provided with each shipment.
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