Custom-shaped Steel Stampings With Zinc-plated Finish and 72-hour Salt Spray Resistance for Corrosion Protection
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer with over 25 years of experience since 1998. Our dedicated factory in Hengshui, Hebei, China, specializes in precision metal stampings, and we are proud to present our Custom-shaped steel stampings with zinc-plated finish and 72-hour salt spray resistance. These components are engineered to deliver exceptional corrosion protection in demanding environments, making them ideal for industries such as automotive, construction, electronics, and more. With an annual export value of US$5–10 million and serving markets across North America, South America, Europe, Asia, and Oceania, we combine advanced manufacturing capabilities with a commitment to quality and customization.
Product Highlights:
- Zinc-plated finish – Provides a durable, protective coating that resists rust and corrosion.
- 72-hour salt spray test – Ensures reliable performance in harsh, humid, or saline conditions.
- Custom-shaped design – Manufactured precisely to your specifications, from simple brackets to complex geometries.
- High-strength steel – Offers excellent structural integrity and load-bearing capacity.
- Cost-effective solution – Reduces the need for additional post-processing or coatings.
Detailed Technical Specifications:
| Parameter | Value / Range |
|---|---|
| Base Material | Cold-rolled steel, hot-rolled steel, or stainless steel (optional) |
| Finish Type | Zinc-plated (clear or yellow passivation available) |
| Salt Spray Resistance | 72 hours minimum (ASTM B117 standard) |
| Thickness Range | 0.5 mm – 6.0 mm (customizable) |
| Dimensional Tolerance | ±0.1 mm (tighter tolerances available upon request) |
| Maximum Part Size | Up to 500 mm × 500 mm (larger sizes on request) |
| Production Volume | From prototypes to high-volume mass production |
Key Features and Benefits:
- Enhanced Corrosion Protection: The zinc-plated coating forms a sacrificial barrier that prevents rust, even after 72 hours of continuous salt spray exposure. This is critical for outdoor, marine, or industrial applications where moisture and chemicals are present.
- Precision Customization: We use advanced progressive die stamping and CNC machining to produce parts with tight tolerances. Whether you need a simple flat washer or a complex 3D bracket, our tooling team can create dies tailored to your exact design.
- Consistent Quality: Every batch undergoes rigorous inspection, including dimensional checks, surface finish evaluation, and salt spray testing. Our quality control system ensures that each part meets your specifications.
- Cost Savings: By combining stamping with zinc plating in one streamlined process, we eliminate secondary operations and reduce overall production costs. The corrosion resistance also extends product life, lowering replacement expenses.
- Versatile Applications: These stampings are widely used in automotive components (brackets, clips, mounting plates), electrical enclosures, HVAC parts, agricultural machinery, furniture hardware, and more.
Why Choose Our Factory:
- Established in 1998 with 25+ years of manufacturing expertise.
- Annual export value of US$5–10 million, serving clients worldwide.
- Flexible shipping options from Tianjin, Qingdao, Shanghai, Foshan, and other ports.
- We can handle small samples as well as large-scale production runs.
- Dedicated engineering support for design optimization and prototype development.
Our Custom-shaped steel stampings with zinc-plated finish and 72-hour salt spray resistance are the result of decades of refinement. We understand that in corrosive environments, every component must perform reliably. That is why we invest in state-of-the-art plating lines and testing equipment. With our experienced team and proven supply chain, we deliver parts that meet or exceed your expectations. Contact us today to discuss your requirements – we provide free quotes and design feedback within 24 hours.
Frequently Asked Questions
-
Q: What steel grades are available for these stampings?
A: We commonly use cold-rolled steel (SPCC), hot-rolled steel (SPHC), and stainless steel (304, 316). If you require a specific grade, please let us know, and we will source accordingly. -
Q: Can you match the zinc plating thickness to a specific standard?
A: Yes, we can control the coating thickness to meet standards such as ASTM B633 or your own specifications. The 72-hour salt spray resistance is typically achieved with a minimum of 8–12 microns of zinc. -
Q: How do I submit a custom design for a quote?
A: You can send us a 2D drawing (PDF, DWG, DXF) or a 3D model (STEP, IGES). Our engineers will review the design for manufacturability and provide a competitive price. -
Q: What is the typical lead time for prototypes and mass production?
A: Prototypes can be ready in 7–15 working days after tooling confirmation. For mass production, lead time is generally 15–30 working days, depending on volume and complexity. -
Q: Is there a minimum order quantity (MOQ)?
A: No, we accept low-volume orders for testing and prototyping. For production runs, we offer flexible MOQs – typically 500–1000 pieces for standard parts, but we can adjust based on your needs. -
Q: How do you ensure the 72-hour salt spray resistance is consistent?
A: We perform random sampling from each batch and test in a salt spray chamber per ASTM B117. Usually, we run a 72-hour test and check for red rust. Test reports are available upon request. -
Q: Can you provide additional finishes like black oxide or powder coating?
A: Yes, we offer various finishing options, including black oxide, galvanizing, powder coating, and e-coating. Zinc-plated is our standard for corrosion resistance, but we can customize. -
Q: What payment terms do you accept?
A: We accept T/T, L/C, and for long-term customers, we can discuss other terms. A 30% deposit with 70% before shipment is common.
Ready to order? Send your drawing to our sales team and experience the reliability of Anping County Boli Hardware Wiremesh Products Factory. We look forward to partnering with you!
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