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Help CenterCustom Shaped Steel Stampings With Zinc Plating, Thickness 1-5mm, Max Diameter 500mm
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As a professional manufacturer with over two decades of experience, Anping County Boli Hardware Wiremesh Products Factory specializes in producing custom shaped steel stampings with zinc plating. Our parts are engineered to meet your exact specifications, with thickness ranging from 1mm to 5mm and a maximum diameter of 500mm. Leveraging our advanced stamping capabilities and strict quality control, we deliver components that combine precision, durability, and corrosion resistance for a wide range of industrial applications.
Founded in 1998, our factory has grown into a trusted supplier for global markets, exporting to regions including North America, South America, Europe, Southeast Asia, Africa, and Oceania. With an annual export value of US$5 million to US$10 million, we are committed to providing high-quality, cost-effective solutions. Our zinc plating process ensures excellent protection against rust and wear, making your stamped parts suitable for demanding environments.
Key Features & Technical Specifications
- Thickness Options: Available from 1mm to 5mm, allowing flexibility for light to heavy-duty applications.
- Size Range: Maximum diameter of 500mm, accommodating a variety of custom shapes and configurations.
- Zinc Plating: Electro-galvanized finish provides uniform coating thickness, excellent adhesion, and corrosion resistance (up to 72 hours in salt spray test, depending on thickness).
- Custom Shapes: We can produce complex geometries, including holes, slots, bends, and embossments, based on your CAD drawings or samples.
- Material Flexibility: Standard carbon steel (SPCC, DC01, etc.) or alloy steel options available upon request.
- High Precision: Tolerances as tight as ±0.1mm for critical dimensions, achieved through progressive dies and CNC inspection.
- Volume Capability: Suitable for both low-volume prototypes and high-volume production runs (up to millions of parts per month).
- Environmentally Friendly: Our zinc plating process complies with RoHS requirements and uses eco-friendly chemicals.
Typical Applications
| Automotive | Mounting brackets, chassis components, cable clips |
| Construction | Connectors, anchor plates, reinforcement parts |
| Machinery | Guards, covers, spacers, levers |
| Furniture | Leg brackets, shelf supports, drawer slides |
| Electronics | Shielding enclosures, heat sinks, terminal connectors |
Why Choose Our Zinc Plated Stampings?
- Cost-Effective: Zinc plating is an economical corrosion protection method, offering excellent value for money compared to stainless steel or nickel plating.
- Uniform Appearance: Our electroplating process ensures a smooth, bright finish with consistent color across the entire part.
- Corrosion Resistance: The zinc layer acts as a sacrificial barrier, protecting the steel substrate from oxidation even in humid or outdoor environments.
- Weldability: Zinc plated parts can be welded with proper techniques, maintaining structural integrity.
- Customization: We offer additional post-processing options such as passivation, chromate conversion (yellow/blue/olive drab), or clear coating for enhanced protection.
- Quick Turnaround: Our in-house tooling and advanced stamping presses enable fast prototyping and production lead times.
Quality Assurance & Production Capabilities
At Anping County Boli Hardware Wiremesh Products Factory, we operate with a strict quality management system. Each batch of custom shaped stampings undergoes dimensional inspection using CMM (Coordinate Measuring Machine) and visual checks for surface defects. Our zinc plating thickness is measured with X-ray fluorescence (XRF) to ensure compliance with customer specifications. We also offer 100% inspection for critical parts upon request.
Our production capacity includes 50+ stamping presses ranging from 16 tons to 250 tons, allowing us to handle a wide variety of sizes and complexities. We can produce up to 2 million parts per month for standard shapes, and we maintain a dedicated tool room for quick die modifications. Shipping from ports in Tianjin, Qingdao, Shanghai, and Foshan ensures efficient logistics to global destinations.
Trusted by Global Buyers
Since 1998, we have supplied custom stampings to clients in North America, South America, Europe, Asia, Africa, and Oceania. Our annual export value of US$5 million to US$10 million reflects the trust and satisfaction of our international customers. Whether you need a small batch of prototypes or a high-volume production run, our team is ready to support your project with technical expertise and responsive service.
Contact us today to discuss your custom shaped steel stamping requirements. Send us your drawings or samples, and we will provide a competitive quotation and fast sample delivery. Let us help you achieve reliable, durable, and cost-effective metal components.
Frequently Asked Questions
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Q: What is the minimum order quantity (MOQ) for custom shaped stampings?
A: Our MOQ depends on the complexity and size of the part. Typically, for parts under 200mm diameter, the MOQ is 5000 pieces. For larger or more complex parts, the MOQ may be lower. We also offer prototype samples for evaluation. -
Q: Can you provide zinc plating in different colors?
A: Yes, we can apply various chromate conversion coatings after zinc plating, such as yellow, blue, black, or olive drab. Please specify your requirement, and we can match standard color codes. -
Q: How long does the zinc plating take to complete?
A: Standard lead time for zinc plating is 3-5 business days after stamping. For large orders, we can schedule plating batches to meet your delivery schedule. -
Q: What file formats do you accept for custom part drawings?
A: We accept DWG, DXF, STEP, IGES, PDF, and STP files. If you only have a physical sample, we can also reverse-engineer it using our 3D scanning equipment. -
Q: Is there a limit on the complexity of shapes you can produce?
A: Our stamping dies can accommodate a wide range of shapes, including holes, slots, louvres, embossments, and bends. However, very deep draws (depth > 50mm) may require multiple operations. We recommend consulting our engineers for feasibility analysis. -
Q: Do you offer any other surface finishes besides zinc plating?
A: Yes, we can also provide powder coating, anodizing (for aluminum), nickel plating, and black oxide. Please inquire about your specific finish requirements. -
Q: How do you ensure the zinc plating thickness is consistent?
A: We use automated plating lines with controlled current density and bath composition. Thickness is verified by XRF analysis on sampling parts from each production batch. -
Q: Can you stamp stainless steel or other materials?
A: Yes, we can stamp stainless steel (304, 316), aluminum, brass, and copper. However, the price and lead time may differ. For non-steel materials, the zinc plating process is not applicable; alternative finishes are available.
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