Automated Progressive Die Special-shaped Stamped Steel Parts With 0.5mm-2.5mm Thickness and 0.02mm Repeatability
Product Spotlights
As a professional manufacturer with over 25 years of experience in metal stamping, Anping County Boli Hardware Wiremesh Products Factory (established in 1998) proudly presents our Automated Progressive Die Special-shaped Stamped Steel Parts. These precision components are engineered to meet the most demanding requirements in industries such as automotive, electronics, and industrial machinery. With a thickness range of 0.5mm to 2.5mm and an exceptional repeatability of 0.02mm, our products deliver consistent quality and tight tolerances that you can rely on. Our production capacity, backed by an annual export value of US$5-10 million, ensures that we can handle orders of any scale while maintaining the highest standards.
Our Automated Progressive Die Stamping process is a highly efficient method for producing complex, special-shaped steel parts in large volumes. The dies are designed to perform multiple operations (cutting, bending, forming, punching) in a single press stroke, reducing cycle time and minimizing material waste. This technology allows us to achieve ±0.02mm repeatability across thousands of parts, ensuring that every piece meets your specifications exactly. Whether you need simple brackets or intricate custom shapes, our team can design and manufacture the progressive dies to match your blueprint.
Product Features & Technical Specifications
- High Precision: Repeatability of 0.02mm ensures consistent dimensions part-to-part, ideal for assemblies requiring tight fit.
- Thickness Versatility: Capable of stamping steel sheets from 0.5mm up to 2.5mm thick, accommodating various strength and weight requirements.
- Special-shaped Capability: Complex geometries, non-standard contours, and custom hole patterns can be produced without additional secondary operations.
- Automated Production: Fully automated progressive die lines reduce labor costs and increase throughput, delivering reliable quality at high speed.
- Material Options: Available in carbon steel, stainless steel, alloy steel, and other steel grades as per customer specifications.
- Surface Finishing: Options include zinc plating, galvanizing, powder coating, black oxide, or as-raw. Custom finishes upon request.
- Cost Efficiency: Progressive die stamping minimizes scrap and secondary processing, making it an economical solution for large production runs.
- Customization: We work closely with clients to design progressive dies tailored to their unique part geometry and volume requirements.
Typical Applications
Our special-shaped stamped steel parts are widely used in:
- Automotive: Brackets, clips, mounting plates, structural reinforcements
- Electronics: Connectors, shielding cans, heat sinks, terminal blocks
- Industrial Machinery: Levers, linkages, gears, spacers
- Hardware & Tools: Handles, locks, hinges, fasteners
- Agricultural Equipment: Brackets, brackets, wear plates
- Furniture: Metal brackets, drawer slides, supports
Technical Parameters (Typical)
| Parameter | Value | Notes |
|---|---|---|
| Material Thickness | 0.5mm – 2.5mm | Custom range negotiable |
| Positional Repeatability | ±0.02mm | Consistent across production |
| Tolerance | ±0.02mm – ±0.05mm | Depending on feature complexity |
| Maximum Part Size | Up to 300mm x 300mm | Larger sizes available upon request |
| Production Speed | 30 – 60 strokes per minute | Depends on part complexity |
| Die Life | 500,000 – 2,000,000 strokes | With proper maintenance |
| Surface Finish | As-stamped or customized | Options: zinc, powder, etc. |
Why Choose Our Stamped Steel Parts?
Our Automated Progressive Die Special-shaped Stamped Steel Parts offer distinct advantages for manufacturers seeking high-volume, precision components:
- Consistent Quality: With 0.02mm repeatability, you get identical parts every time, reducing assembly issues and rework.
- Reduced Lead Times: Automated progressive die lines operate continuously, enabling faster turnaround even for large quantities.
- Lower Total Cost: High material utilization and minimal secondary operations translate to competitive pricing.
- Design Flexibility: Our engineers can help optimize your part design for progressive die stamping to further reduce cost and improve manufacturability.
- Global Logistics: We ship from major Chinese ports (Tianjin, Qingdao, Shanghai, Foshan) to markets worldwide, including North America, Europe, Southeast Asia, and more.
Trust & Experience
Founded in 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted name in metal stamping for over two decades. Our annual export value of US$5 million to US$10 million reflects our strong presence in global markets, including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. We are committed to quality control, using advanced inspection equipment to verify dimensions and surface finish on every batch. Our experienced team of engineers and technicians ensures that each progressive die is customized to meet your specific requirements, delivering parts that fit perfectly into your assembly. We invite you to contact us for a quote or to discuss your custom stamping needs. Let us put our expertise to work for you.
Frequently Asked Questions
-
What materials can you stamp besides steel?
While our focus is on steel (carbon, stainless, alloy), we can also stamp other metals like aluminum, brass, and copper upon request. Please provide your material specifications for a feasibility check. -
What is the minimum order quantity (MOQ) for custom parts?
Our MOQ for progressive die stamping typically starts at 10,000 pieces per design, depending on complexity. For smaller quantities, we can discuss alternative tooling options like single-station dies. -
How long does it take to produce a new progressive die?
Die design and fabrication usually take 4-6 weeks, followed by sample approval. After tooling is ready, production lead time is 15-25 working days for standard orders. -
Can you achieve 0.02mm repeatability on all features?
Yes, our progressive die stamping process is designed to hold ±0.02mm on critical dimensions. However, very complex geometries may require slightly larger tolerances. We will confirm during the design review. -
Do you offer surface treatment services?
Yes, we provide in-house or partnered surface treatments such as zinc plating, galvanizing, powder coating, and black oxide. Custom finishes are available upon request. -
How do you ensure quality during mass production?
We conduct first-article inspection, in-process sampling, and final inspection using CMM, calipers, and gauges. A quality report is provided with each shipment. -
Can you help with part design optimization for stamping?
Absolutely. Our engineering team can review your design and suggest modifications to reduce tooling cost, increase material yield, or improve stamping quality—all at no extra charge. -
What are your shipping terms?
We ship FOB from Tianjin, Qingdao, Shanghai, or Foshan. We can also arrange CIF, CFR, or DDP terms depending on your preference. We work with reliable freight forwarders for global delivery.
Request a quote today! Send us your drawings or specifications, and we will provide a competitive price and lead time.
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