Precision Special-shaped Stamped Parts for Automotive Seat Rails With 0.15mm Flatness and 2000 Pcs/Day
Product Spotlights
As a leading manufacturer with over 25 years of expertise, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Precision Special-shaped Stamped Parts for Automotive Seat Rails. These components are engineered to meet the rigorous demands of modern vehicle seating systems, delivering exceptional flatness of 0.15mm and a reliable daily output of 2000 pieces per single mold. Our commitment to precision and efficiency ensures that your assembly line benefits from consistent quality and reduced downtime.
Our factory, established in 1998, has grown into a trusted partner for global automotive suppliers, with annual export values reaching US$5 Million – US$10 Million. We serve markets across North America, South America, Europe, Asia, and beyond. By leveraging advanced stamping machinery and rigorous quality control, we produce custom-shaped parts that fit seamlessly into seat rail mechanisms, providing strength, durability, and flawless alignment.
Key Features & Technical Specifications
- Exceptional Flatness: Achieve 0.15mm flatness across the entire part, critical for smooth sliding and noise reduction in seat rails.
- Special-Shaped Design: Custom geometries including irregular holes, bends, and contours, optimized for specific seat rail models.
- High Production Capacity: 2000 pieces per day (single mold) ensures fast turnaround and scalability for large orders.
- Material Options: Available in cold-rolled steel, galvanized steel, aluminum alloys, and stainless steel, with thicknesses from 0.5mm to 3.0mm.
- Surface Treatment: Phosphating, zinc plating, or powder coating to enhance corrosion resistance and wear life.
- Precision Tolerances: Dimensional accuracy maintained within ±0.05mm, with flatness verified by CMM inspection.
- Durable Molds: Tool steel molds designed for long production runs, reducing per-part cost over time.
- Comprehensive Testing: Each batch undergoes hardness, tensile, and surface finish checks to meet automotive standards.
Technical Parameters (Typical Values)
| Parameter | Value | Remarks |
|---|---|---|
| Flatness | ≤0.15mm | Measured on reference plane |
| Dimensional Tolerance | ±0.05mm | Customizable per drawing |
| Material Thickness | 0.5 – 3.0mm | Depends on part design |
| Daily Output | 2000 Pcs (single mold) | Multiple molds increase capacity |
| Mold Life | 500,000+ strokes | Regular maintenance extends life |
| Available Surface Treatment | Phosphating, Zinc Plating, Powder Coating | Optional at request |
Advantages for Your Application
- Enhanced Assembly Fit: The 0.15mm flatness ensures seat rails slide smoothly without binding, reducing assembly rejects.
- Cost-Effective Production: With 2000 pcs/day capacity, you can rely on consistent supply without long lead times.
- Customization Flexibility: We accept customer drawings (2D/3D) and produce parts with complex geometries, from simple brackets to intricate multi-bend components.
- Material & Finish Options: Choose the right substrate and coating to match your corrosion resistance and strength requirements.
- Quality Assurance: Every part is inspected for dimensional accuracy and flatness using calibrated gauges and CMM reports available upon request.
- Long-Term Reliability: Our molds are built from premium tool steel, guaranteeing consistent quality over hundreds of thousands of cycles.
Why Partner with Anping County Boli Hardware Wiremesh Products Factory?
With a history dating back to 1998, we have accumulated extensive experience in metal stamping and wire mesh fabrication. Our annual export value of US$5 Million – US$10 Million reflects the trust placed in us by buyers across the globe, including North America, Europe, South America, and Southeast Asia. We ship from major ports such as Tianjin, Qingdao, Shanghai, and Foshan, ensuring convenient logistics to any destination.
We understand that automotive seat rail components demand precision and durability. Our factory is equipped with progressive dies, high-speed presses, and skilled technicians who oversee every stage from tooling to final inspection. We offer free sample evaluation (shipping charges apply) and technical support to help you optimize your part design for manufacturability.
It is our mission to deliver parts that meet your exact specifications, on time and within budget. Whether you need a prototype run or mass production, our team is ready to collaborate. Contact us today for a quote or to discuss your custom stamping project. We look forward to becoming your reliable supply chain partner.
Frequently Asked Questions
-
Q: What materials can you use for seat rail stampings?
A: We commonly use cold-rolled steel (SPCC, DC01), galvanized steel, aluminum alloys (5052, 6061), and stainless steel (304, 430). Material selection depends on your strength, weight, and corrosion requirements. -
Q: How do you ensure the 0.15mm flatness tolerance?
A: We use precision ground dies and perform in-process inspections with flatness gauges. Final verification is done on a coordinate measuring machine (CMM) and reports can be provided. -
Q: What is the minimum order quantity (MOQ)?
A: For new customer samples, MOQ is 500 pieces. For production orders, MOQ is 2000 pieces per part number. Smaller quantities are negotiable for prototyping. -
Q: Can you produce parts with multiple holes, slots, or bends?
A: Yes, we specialize in complex special-shaped stampings. Our progressive dies can incorporate multiple operations in one stroke, including piercing, bending, forming, and embossing. -
Q: How long does it take to develop a new mold?
A: Typical mold fabrication takes 20–30 working days after design approval. Rush orders can be expedited for an additional fee. -
Q: Do you provide surface treatment like phosphating?
A: Yes, we offer phosphating, zinc plating, nickel plating, and powder coating. These treatments enhance corrosion resistance and improve lubricity for sliding parts. -
Q: What shipping methods do you use?
A: We ship via sea freight (FOB/CIF) from Tianjin, Qingdao, Shanghai, or Foshan. For urgent orders, air freight is available. We also accept EXW and DDP terms upon request. -
Q: Can I get a sample before placing a bulk order?
A: Absolutely. We can provide samples from existing molds or produce a prototype using a temporary die (costs apply). Sample lead time is usually 7–15 days.
Send Inquiry to This Supplier
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