Contact Platform Support
Help CenterHot Dip Galvanized Rail Baseplate, 25mm Base Plate, Surface Hardness HRC 40-45
Product Spotlights
Related Products
-
Factory Direct Rail Baseplate With Free Samples, FAST Delivery, Quality GuaranteedNegotiableMOQ: 1 Blade -
1 Year Warranty Rail Baseplate, Mill Test Report Included, Technical Support AvailableNegotiableMOQ: 1 Blade
-
Rail Baseplate With Elastic Clips, 85x120mm, 5mm Thick, Carbon Steel, for Light Rail SystemNegotiableMOQ: 1 Blade
-
Rail Baseplate for Mining Railway Track, 136x150mm, 10mm Thick, Hot Dip Galvanized, 1 Year WarrantyNegotiableMOQ: 1 Blade
-
Rail Baseplate 304 Stainless Steel, 10mm Thickness, 100x150mm, Corrosion Resistant for Railway UseNegotiableMOQ: 1 Blade
As a leading manufacturer with over 25 years of experience in metal fabrication, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Hot Dip Galvanized Rail Baseplate – a critical component for railway track stability. Designed with a precise 25mm thickness and a surface hardness of HRC 40-45, this baseplate ensures long-lasting performance under heavy loads. Our factory, established in 1998, has exported to major markets worldwide, including North America, Europe, and Southeast Asia, with annual export values exceeding US$5 million. We combine rigorous quality control with cost-effective production to deliver rail baseplates that meet the highest international standards.
Key Features & Technical Specifications
- Hot Dip Galvanized Finish: Provides superior corrosion resistance, extending the service life of the baseplate in harsh outdoor environments, including rain, humidity, and chemical exposure.
- 25mm Base Plate Thickness: Engineered to distribute load evenly and reduce pressure on the rail ties, ensuring stable track alignment and minimizing maintenance frequency.
- Surface Hardness HRC 40-45: Achieved through controlled heat treatment, the hardened surface resists deformation, wear, and indentation from repeated wheel impacts, enhancing overall track durability.
- Precision Machined Holes: Each baseplate features accurately drilled holes to accommodate standard rail fastening systems (e.g., bolts, clips, screws), ensuring easy installation and secure fit.
- Customizable Dimensions: We offer flexibility in length, width, hole pattern, and material grade to match specific railway project requirements, including heavy-haul, high-speed, or light rail systems.
- Consistent Quality: All baseplates undergo strict dimensional inspection and hardness testing before shipment, with a 100% pass rate for our export orders.
| Parameter | Value |
|---|---|
| Material | Q235 steel or equivalent (customizable) |
| Thickness | 25 mm (±0.5 mm tolerance) |
| Surface Hardness | HRC 40-45 (Rockwell hardness scale) |
| Galvanizing Thickness | ≥ 85 µm (average) per ASTM A123 |
| Standard Hole Diameter | 22 mm (customizable) |
| Packaging | Palletized, steel strapped, or as per customer request |
| Port of Shipment | Tianjin, Qingdao, Shanghai, Foshan |
Detailed Product Description
Our Hot Dip Galvanized Rail Baseplate is a fundamental component of the rail fastening system, designed to securely anchor the rail to the sleeper (or tie) while transferring loads to the ballast. The 25mm thickness provides a robust foundation that reduces rail deflection and maintains gauge integrity. The hot dip galvanizing process ensures a uniform, dense zinc coating that acts as a sacrificial anode, protecting the steel from corrosion even in coastal or industrial environments. This coating also offers excellent adhesion and resistance to chipping during handling and installation.
The surface hardness of HRC 40-45 is achieved through a specialized induction hardening process that creates a hard wear-resistant layer on the top surface of the baseplate, where the rail flange directly contacts. This hardness level is carefully selected to balance wear resistance with toughness, preventing cracking under dynamic loads. The baseplate is then fully galvanized, including the hardened surface, thanks to our advanced pre-treatment and fluxing techniques that ensure coating adhesion even on hardened steel.
We manufacture these baseplates using state-of-the-art CNC punching and bending machines, guaranteeing precise hole locations and flatness. Each batch is sampled for hardness testing using a Rockwell hardness tester, and thickness is verified with digital calipers. Our factory operates under a strict quality management system, and we have the capability to produce baseplates according to various international standards, such as AREMA, UIC, or custom drawings.
Benefits for Your Railway Project
- Reduced Maintenance Costs: The combination of galvanization and hardened surface reduces the frequency of replacement and repair, saving you time and money over the lifecycle of the track.
- Enhanced Safety: A stable baseplate prevents rail shifting and reduces the risk of derailment, especially on curves and turnouts.
- Quick Installation: Pre-drilled holes and uniform dimensions allow for fast and accurate mounting, minimizing labor hours on site.
- Long Service Life: With proper installation, these baseplates can last 20–30 years in normal operating conditions, backed by our manufacturing experience since 1998.
- Global Logistics Support: We ship from multiple Chinese ports (Tianjin, Qingdao, Shanghai, Foshan) and offer flexible incoterms to suit your needs.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
Since 1998, we have been dedicated to supplying high-quality metal products to clients across the globe. Our export value consistently exceeds US$5 million annually, with shipments to over 30 countries including the United States, Canada, Germany, Australia, and South Africa. We understand the demanding requirements of railway infrastructure and have the production capacity to handle orders of any size – from small prototypes to large container shipments. Our team of experienced engineers is available to assist with technical drawings and custom specifications. We are committed to delivering products that meet your exact requirements, with competitive pricing and reliable lead times.
Contact us today to discuss your rail baseplate needs. We can provide samples, detailed drawings, and a quotation within 24 hours. Let us partner with you to build safer, more durable railway tracks.
Frequently Asked Questions (FAQ)
-
Q: What is the minimum order quantity (MOQ) for these baseplates?
A: Our MOQ is typically 100 pieces, but we can accommodate smaller orders for sample testing or small projects. Please contact us for specific requirements. -
Q: Can you customize the hole pattern and dimensions?
A: Yes, we offer full customization. You can provide a drawing or specify the rail type (e.g., 50kg, 60kg, UIC60) and we will design the baseplate accordingly. -
Q: How long does the hot dip galvanizing last?
A: In typical atmospheric conditions, the galvanized coating can last 20–30 years before requiring maintenance. The exact lifespan depends on environmental factors such as humidity, salinity, and chemical exposure. -
Q: Do you supply any certifications or test reports?
A: Yes, we can provide a Mill Test Certificate for the steel material and a galvanizing thickness report upon request. We also can perform third-party inspection if required. -
Q: What is the typical lead time for production?
A: For standard sizes, lead time is 15–20 days after order confirmation. For customized orders, it may extend to 25–30 days depending on complexity. -
Q: How are the baseplates packaged for export?
A: We package them on strong pallets with steel strapping and waterproof wrapping to prevent damage during transit. Smaller quantities can be packed in wooden crates. -
Q: Is the surface hardness HRC 40-45 tested on every piece?
A: We perform hardness testing on a statistical sampling basis (e.g., 5% of each batch) or as per customer requirement. The test results are recorded and available for review. -
Q: Can you provide samples before bulk order?
A: Yes, we offer free samples for evaluation, but the customer pays for shipping. We can send 1-2 pieces by express courier.
Send Inquiry to This Supplier
You May Also Like
-
Steel Rail Baseplate 8kg/m, 120x150mm, Black Finish, Machined Surface, Standard Compliant for Crane RailNegotiableMOQ: 1 Blade
-
Heavy Duty Rail Baseplate 6mm Thick, Q235 Steel, 150x200mm, With Pre-drilled Holes for 60kg RailNegotiableMOQ: 1 Blade
-
Rail Baseplate With Mill Test Report, 100x130mm, 8mm Thick, 1 Year Warranty, Technical Support ProvidedNegotiableMOQ: 1 Blade
-
Rail Baseplate 150x200mm, 6mm Thick, With Installation Manual, 12 Months Warranty, Free Technical ConsultationNegotiableMOQ: 1 Blade
-
Malleable Iron Rail Baseplate for 43kg/m Rail, 120x140mm, Hot Dip Galvanized, ISO Standard CompliantNegotiableMOQ: 1 Blade
-
Ductile Iron Rail Baseplate, 150x180mm, 12kg Weight, for 50kg/m Rail, Anti-Slip DesignNegotiableMOQ: 1 Blade
-
Rail Baseplate for Heavy Duty Crane Rail in Steel Plant, 200x250mm, Q235 Steel, Load Capacity 20 TonNegotiableMOQ: 1 Blade
-
Nylon 66 Embedded Insulating Sleeve, UL94 V-0 Rated, 1.0mm ID With ±0.1mm ToleranceNegotiableMOQ: 1 Piece
-
Replacement Embedded Insulating Sleeve, 100% Quality Checked, Free Technical SupportNegotiableMOQ: 1 Piece
-
Nylon Embedded Insulating Sleeve for Electronic PCB Standoff, Anti-static, 0.5mm ClearanceNegotiableMOQ: 1 Piece
