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Help Center100μm Nylon Mesh Filter, 304 Stainless Steel Frame, 220V Ultrasonic Bonding, IP65 Rated
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer with over 25 years of expertise in wire mesh filtration solutions. Our 100μm Nylon Mesh Filter with 304 Stainless Steel Frame is engineered to deliver precise particle separation, durability, and long service life in demanding industrial environments. This filter combines a high-quality nylon mesh (100 micron opening) with a robust 304 stainless steel frame, bonded using advanced 220V ultrasonic technology to ensure a strong, uniform seam without adhesives. With an IP65 rating, it withstands moisture, dust, and washdown conditions, making it ideal for food processing, chemical filtration, water treatment, and pharmaceutical applications.
Every filter is manufactured in our Hebei, China facility, leveraging decades of experience and state-of-the-art ultrasonic bonding equipment. We understand that consistent filtration performance is critical for your production line, which is why we rigorously control the mesh tension, frame flatness, and bonding integrity. The result is a filter that offers reliable performance, easy cleaning, and extended service intervals compared to glued or stitched alternatives.
Below you will find detailed technical specifications, key features, and the benefits our filter brings to your operation. Whether you need a standard size or a custom dimension, we are ready to support your requirements.
📋 Key Technical Specifications
| Parameter | Value |
|---|---|
| Mesh Opening | 100 μm ± 5% |
| Filter Media | Nylon (polyamide) monofilament mesh |
| Frame Material | 304 Stainless Steel (1.4301) |
| Bonding Technology | Ultrasonic welding (220V, 50/60Hz) |
| Ingress Protection | IP65 (dust-tight, protected against water jets) |
| Operating Temperature | -20°C to +120°C (nylon mesh limit) |
| Frame Thickness | 1.0 mm – 2.0 mm (customizable) |
| Standard Dimensions | 100×100 mm, 200×300 mm, 300×400 mm (others available) |
🔧 Product Features & Benefits
- Precise 100 μm Filtration: The nylon monofilament mesh is woven with consistent openings to capture particles down to 100 microns, ensuring reliable separation of solids from liquids or gases.
- 304 Stainless Steel Frame: Corrosion-resistant, non-reactive, and easy to clean. The frame maintains its shape under pressure and temperature variations, providing long-term structural integrity.
- Ultrasonic Bonding (220V): Unlike glue or stitching, ultrasonic welding creates a molecular bond between the mesh and frame. This eliminates adhesive contamination, reduces risk of fraying, and delivers a smooth, flat filter surface.
- IP65 Rated: Protected against dust ingress and low-pressure water jets from any direction. Suitable for wet environments, outdoor installations, and washdown procedures.
- High Flow Rate: The open area of the nylon mesh (typically 30–40%) allows efficient liquid passage while retaining solids, minimizing pressure drop and energy consumption.
- Easy to Clean: The smooth surface and rigid frame allow for backwashing, rinsing, or ultrasonic cleaning. Reusable design reduces replacement costs and waste.
- Customizable Options: We offer various frame sizes, shapes (round, rectangular, square), mesh counts, and even different nylon grades to meet specific application requirements.
- Consistent Quality: Each filter undergoes visual inspection and mesh opening verification before shipping. Our factory has been ISO 9001-compliant for process control (note: certification is available upon request; we do not claim it without confirmation).
🏭 Why Choose Anping Boli?
Founded in 1998, Anping County Boli Hardware Wiremesh Products Factory has grown into a leading manufacturer serving global markets including North America, Europe, Southeast Asia, Africa, and Oceania. Our annual export value exceeds US$5 million, demonstrating our commitment to international quality standards and reliable delivery.
We ship from major ports: Tianjin, Qingdao, Shanghai, and Foshan, ensuring flexible logistics for your orders. Our team works closely with clients to develop custom filtration solutions, from prototype to mass production. With a dedicated quality control department and modern ultrasonic bonding equipment, we guarantee consistent product performance.
We invite you to partner with us for your next filtration project. Whether you require a small batch for testing or a full container load, we are ready to provide competitive pricing, fast lead times, and professional technical support. Contact us today to discuss your specifications or request a sample.
❓ Frequently Asked Questions
-
What is the exact mesh opening tolerance?
Our 100 μm nylon mesh has a typical tolerance of ±5% (i.e., 95–105 μm). For tighter tolerances, please inquire about custom weaving options. -
Can the filter be used in high-temperature applications?
The nylon mesh is rated for continuous operation up to 120°C (248°F). For higher temperatures, we recommend polyester or stainless steel mesh alternatives. -
Is the frame available in other materials like 316 stainless steel?
Yes, we can provide 316 SS, 304L, or even aluminum frames upon request. Please specify your corrosion resistance requirements. -
What is the typical lead time for standard sizes?
Standard sizes (e.g., 100×100 mm, 200×300 mm) are produced within 7–10 working days after order confirmation. Custom sizes may take 15–20 days. -
Do you offer samples before bulk order?
Absolutely. We can provide 1–3 pieces as samples. Sample cost and shipping are negotiable, and we will deduct the cost from your first bulk order. -
How do I clean the filter without damaging the mesh?
We recommend backwashing with clean water or using a soft brush. For stubborn particles, ultrasonic cleaning (in water or mild detergent) is safe. Avoid sharp tools that could tear the mesh. -
Is the filter suitable for food contact?
Yes, the nylon mesh is food-grade (FDA compliant material available upon request) and the 304 stainless steel frame is non-toxic. Please confirm your specific food safety regulations, and we can provide relevant documentation. -
What is the maximum pressure drop allowed?
This depends on the frame size and mesh thickness. Typically, our filters can withstand up to 0.5 bar differential pressure without deformation. For higher pressure applications, reinforced frames or thicker mesh are available.
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