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Help CenterFully Automatic Rail Fastening Assembly System 220V 50Hz 3-5 Sec Per Unit PLC Control Standard Compliant
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Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer in the hardware and railway equipment industry. Our Fully Automatic Rail Fastening Assembly System is designed to streamline rail fastening operations with unmatched efficiency and precision. Operating at 220V 50Hz and achieving a cycle time of just 3-5 seconds per unit, this PLC-controlled system ensures consistent, high-quality assembly while reducing labor costs and human error. Built to meet international standards, it is the ideal solution for railway maintenance depots, rail manufacturing facilities, and infrastructure projects worldwide.
This system integrates advanced PLC technology to automate the entire fastening assembly process, from component feeding to final tightening. It is engineered for durability and ease of use, with a user-friendly touch screen interface that allows operators to monitor production parameters, adjust settings, and troubleshoot in real time. The robust construction using high-grade carbon steel ensures long service life even under heavy-duty conditions.
Key Features & Technical Specifications
- High Speed Operation: Complete one fastening assembly cycle in 3-5 seconds, boosting productivity significantly.
- PLC Control System: Provides precise control over all movements, with programmable logic for different rail fastening patterns.
- Standard Compliant: Designed to meet relevant industrial standards for safety and performance (specific certifications available upon request).
- Automatic Feeding & Fastening: Integrated hopper and conveyor system for continuous component supply, minimizing manual intervention.
- Touch Screen Interface: Intuitive HMI for easy operation, real-time monitoring, and fault diagnosis.
- Durable Build: Heavy-duty steel frame with anti-corrosion coating, suitable for harsh workshop environments.
- Energy Efficient: Optimized power consumption at 220V 50Hz, reducing operational costs.
- Low Maintenance: Modular design with accessible components simplifies servicing and reduces downtime.
| Parameter | Value |
|---|---|
| Power Supply | 220V 50Hz, Single Phase |
| Cycle Time per Unit | 3-5 seconds |
| Control System | PLC (Programmable Logic Controller) |
| Automation Level | Fully Automatic |
| Machine Weight | Approx. 1200 kg |
| Dimensions (L×W×H) | 2500×1200×1800 mm (customizable) |
| Material | Carbon Steel / Stainless Steel (optional) |
| Operation Interface | 7-inch Touch Screen |
The system is designed to handle a wide range of fastening components, including clips, bolts, and washers, making it highly versatile for different rail profiles. Its PLC logic can be easily reprogrammed to accommodate changes in assembly sequence or torque requirements, offering flexibility for evolving production needs. By automating the repetitive fastening process, this system reduces the risk of repetitive strain injuries and improves overall workplace safety.
Trusted by Global Customers
As a manufacturer established in 1998, Anping County Boli Hardware Wiremesh Products Factory has supplied industrial equipment to clients across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. With an annual export value of US$5 million to US$10 million, we have demonstrated consistent quality and reliability. Our products are shipped from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide.
We understand that each rail project has unique requirements. That is why our Fully Automatic Rail Fastening Assembly System is offered with customization options for voltage, component type, and cycle time. Our experienced engineering team provides comprehensive technical support, from installation guidance to after-sales service. We invite you to contact us for a detailed quotation or to discuss how this system can enhance your rail fastening operations.
Frequently Asked Questions
-
Q: What type of power supply does the system require?
A: The standard configuration operates on 220V 50Hz single-phase power. Custom voltage options (e.g., 110V, 380V) are available upon request. -
Q: How many fastening units can be assembled per hour?
A: With a cycle time of 3-5 seconds, the theoretical capacity is 720 to 1200 units per hour, depending on operator efficiency and material supply. -
Q: Is the system easy to install and operate?
A: Yes. The machine arrives pre-assembled and calibrated. The touch screen interface guides operators through setup and daily operation. We provide a detailed manual and remote support. -
Q: Can the system handle different types of rail fasteners?
A: Absolutely. The feeding system and PLC program can be adjusted for various fastening components (e.g., clips, bolts, washers). Please provide your specific component dimensions for a customization proposal. -
Q: What maintenance is required?
A: Routine maintenance includes daily cleaning of sensors, weekly lubrication of moving parts, and monthly inspection of electrical connections. The modular design makes replacement of wear parts straightforward. -
Q: Does the system comply with international safety standards?
A: The machine is designed to meet general industrial safety standards. Specific certifications (e.g., CE, ISO) can be applied for at additional cost and lead time. Please consult our sales team for details. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty covering manufacturing defects. Extended warranty options are available. -
Q: Can I get a sample or visit the factory?
A: We welcome factory visits. For samples of the assembled fastening units, we can produce a limited quantity for evaluation. Please contact us to arrange.
With over two decades of manufacturing expertise and a strong export track record, Anping County Boli Hardware Wiremesh Products Factory is your reliable partner for railway automation equipment. Invest in efficiency, precision, and long-term reliability with our Fully Automatic Rail Fastening Assembly System. Contact us today for more information or a personalized quote.
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