Contact Platform Support
Help CenterPandrol Type Rail-to-Sleeper Fastening System, 12kN Clamping Force, 1435mm Gauge, Anti-Corrosion Treated
Product Spotlights
Related Products
-
Boltless Rail-to-Sleeper Fastening System, Quick Installation, Spring Steel Clip, 60E1 Rail, 8.8 Grade BoltsNegotiableMOQ: 1 Piece -
Rail-to-Sleeper Fastening System for Railway Turnouts, Heavy Duty, 12kN Clamping Force, Mill Test Report IncludedNegotiableMOQ: 1 Piece
-
Rail-to-Sleeper Fastening System, 45# Steel Baseplate, Induction Hardened, 350-400 HB Surface Hardness, 1μm ToleranceNegotiableMOQ: 1 Piece
-
Heavy-Duty Rail-to-Sleeper Fastening System for High-Speed Railways, Fatigue Resistant Design, 5 Million Cycles TestedNegotiableMOQ: 1 Piece
-
Rail-to-Sleeper Fastening System With EPDM Rubber Pad, 15mm Thickness, 350kN Rail Clamping Force, Standard CompliantNegotiableMOQ: 1 Piece
Welcome to Anping County Boli Hardware Wiremesh Products Factory – your trusted partner in railway infrastructure since 1998. As a specialized manufacturer with over two decades of experience, we are proud to introduce our Pandrol Type Rail-to-Sleeper Fastening System. Engineered for superior performance, this system delivers a precise 12kN clamping force and is designed for the internationally standard 1435mm gauge. Every component undergoes rigorous anti-corrosion treatment, ensuring long-term reliability in diverse environments. Whether you're upgrading existing tracks or building new lines, our fastening system offers the perfect balance of strength, durability, and ease of installation.
Our factory, located in Hengshui, Hebei, China, has an annual export value exceeding US$5 million, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. We understand the demands of modern railway systems and have tailored this product to meet the highest standards of safety and efficiency. Below, we detail the key features and technical specifications that make our Pandrol Type system a preferred choice for rail engineers worldwide.
Key Features & Benefits
- Consistent 12kN Clamping Force: Ensures stable rail positioning, minimizing track gauge widening and reducing maintenance frequency.
- 1435mm Gauge Compatibility: Designed for standard gauge tracks, but also available in customized gauges upon request.
- Anti-Corrosion Treatment: All components are zinc-plated or hot-dip galvanized, providing excellent resistance against rust and environmental degradation.
- High Fatigue Strength: Manufactured from premium spring steel (60Si2Mn or equivalent), offering outstanding elasticity and long service life under repeated loading.
- Easy Installation & Removal: The Pandrol type clip design allows for simple manual or mechanical installation without specialized tools, reducing labor costs.
- Low Maintenance: The robust design and corrosion protection drastically reduce the need for frequent replacements, even in harsh conditions.
- Customizable Options: Available in different sizes, surface treatments, and packaging to meet specific project requirements.
Technical Specifications
| Parameter | Value |
| Clamping Force | 12 kN (nominal) |
| Track Gauge | 1435 mm (standard), customizable |
| Material | Spring Steel (60Si2Mn or equivalent) |
| Surface Treatment | Anti-corrosion (zinc plated / hot dip galvanized) |
| Clip Type | Pandrol (e-clip / omega clip style) |
| Weight per Unit | Approx. 1.2 kg (customizable) |
| Applicable Rail Type | 50kg/m, 60kg/m, or other upon request |
| Operating Temperature | -40°C to +80°C |
Detailed Product Description
The Pandrol Type Rail-to-Sleeper Fastening System is a critical component in modern railway track construction. It securely holds the rail to the sleeper, maintaining gauge and transmitting vertical and lateral forces to the track structure. Our system is characterized by its simple yet robust clip design – a single-piece elastic clip that provides consistent clamping force without the need for nuts or bolts. This design reduces assembly time and minimizes the risk of loosening due to vibrations.
The 12kN clamping force is carefully calibrated to ensure adequate rail hold-down while allowing for thermal expansion and contraction. This balance is crucial for preventing rail creep and buckling, especially in high-speed or heavy-haul lines. The 1435mm gauge is the most widely used standard worldwide, making our system easily interchangeable with existing infrastructure. For projects requiring non-standard gauges, we offer customization services to match your specific track dimensions.
Our anti-corrosion treatment is a multi-step process that includes degreasing, acid pickling, and zinc coating (either electroplating or hot-dip galvanizing). This ensures a protective layer that withstands saline, humid, and chemically aggressive environments. In coastal areas, tunnels, or industrial zones, our fasteners maintain their integrity for decades, significantly reducing lifecycle costs.
The spring steel material (60Si2Mn) is chosen for its excellent elastic limit, fatigue strength, and toughness. Each clip is heat-treated and shot-peened to relieve internal stresses and enhance durability. Our quality control includes 100% dimensional inspection and random clamping force testing to ensure every batch meets the specified performance.
We also offer complete sets including clips, shoulders, insulators, and tie plates, all compatible with concrete, wood, or steel sleepers. Custom packaging (bulk, pallet, or box) is available to suit your logistics preferences.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience (established 1998), we have built a reputation for reliability and quality. Our annual export value of US$5–10 million demonstrates our global reach and customer trust. We export to more than 30 countries, including North America, Europe, Southeast Asia, Africa, and Oceania. Our products are shipped from major ports like Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide.
We adhere to strict internal quality standards, and our production processes are continuously improved to meet international railway requirements. While we do not claim specific certifications unless explicitly stated, our factory operates with a quality management system that ensures consistency and traceability. We are always open to third-party inspections or audits.
Ready to enhance your railway track performance? Contact us today for a quote or technical consultation. Our team of engineers can help you select the right fastening system for your project, whether it's a new line, maintenance, or upgrade. Experience the durability and precision of our Pandrol Type Rail-to-Sleeper Fastening System – backed by decades of manufacturing excellence.
Frequently Asked Questions (FAQ)
-
Q: What is the exact clamping force of this system?
A: The nominal clamping force is 12kN. However, minor variations may occur due to manufacturing tolerances. We can provide test certificates for each batch upon request. -
Q: Can this system be used for concrete sleepers?
A: Yes, it is compatible with concrete, wood, and steel sleepers. The appropriate shoulder and insulator components are selected based on the sleeper type. -
Q: What is the recommended surface treatment for coastal environments?
A: For coastal or highly corrosive environments, we recommend hot-dip galvanizing (HDG) which provides superior protection compared to standard zinc plating. Please specify your requirement when ordering. -
Q: Are samples available for testing?
A: Yes, we offer free samples for evaluation (shipping costs may apply). Contact our sales team to arrange a sample order. -
Q: What is the lead time for large orders?
A: Typical lead time is 15–30 days after order confirmation, depending on quantity and customization. We can expedite urgent orders if needed. -
Q: Do you provide technical support for installation?
A: Absolutely. We provide installation manuals, videos, and can arrange remote or on-site guidance for large projects. -
Q: Can you customize the clip for different rail profiles?
A: Yes, we can adjust the clip dimensions and foot shape to match various rail profiles (e.g., 50kg, 60kg, or UIC standards). Please provide your rail specification. -
Q: Is this product compliant with international standards?
A: Our design follows the common Pandrol pattern widely used in the industry. Specific compliance with national standards (e.g., AREMA, EN, GB) can be discussed based on your requirements.
Send Inquiry to This Supplier
You May Also Like
-
Rail-to-Sleeper Fastening System, Double Spring Washer, 16mm Diameter, 30kN Preload, Mill Test Report ProvidedNegotiableMOQ: 1 Piece
-
Rail-to-Sleeper Fastening System for Tunnel and Bridge Construction, Compact Design, Corrosion Resistance for Humid EnvironmentsNegotiableMOQ: 1 Piece
-
Rail-to-Sleeper Fastening System, 100% Inspection Before Shipment, Material Certificates (EN 10204 3.1) IncludedNegotiableMOQ: 1 Piece
-
Spring Steel Rail-to-Sleeper Fastening System, 60Si2Mn Material, 8.8 Grade Bolts, 60μm Hot-Dip Galvanized CoatingNegotiableMOQ: 1 Piece
-
High Tensile Rail-to-Sleeper Fastening System, 10.9 Grade Bolts, M24 Thread, Anti-Loosening Lock Nuts, 200kN Clamp ForceNegotiableMOQ: 1 Piece
-
304 Stainless Steel Rail-to-Sleeper Fastening System, 50mm Pitch, 0.8mm Tolerance, Corrosion Resistant for Outdoor UseNegotiableMOQ: 1 Piece
-
Rail-to-Sleeper Fastening System, 24-Month Warranty, Free Technical Support, Fast Global Shipping AvailableNegotiableMOQ: 1 Piece
-
Rail Fastening System With Spring Clip and Cast Iron Shoulder 60kg/m Rail 10.9 TensileNegotiableMOQ: 1 Piece
-
DIN 20560 Rail-to-sleeper Fastening System With Insulated Rail Pads and 800N Clamp ForceNegotiableMOQ: 1 Piece
-
Rail-to-sleeper Fastening System With 5mm Thick Rubber Pad and 200kN Pull-out ResistanceNegotiableMOQ: 1 Piece
