60Si2Mn Steel W-type Elastic Rail Clip, Heat Treated, 5mm Thickness, 150KN Clamping Force, Mill Test Report
Product Spotlights
As a professional manufacturer with over 25 years of experience in the hardware and wire mesh industry, Anping County Boli Hardware Wiremesh Products Factory is proud to present our 60Si2Mn Steel W-type Elastic Rail Clip, designed for demanding railway applications. This clip undergoes a precise heat treatment process to achieve a clamping force of 150KN, ensuring reliable rail fastening and long-term stability. Manufactured in our facility in Hengshui, Hebei, China, we have supplied high-quality rail fasteners to markets across North America, South America, Europe, Asia, Africa, and Oceania, with annual export values reaching US$5–10 million.
Our W-type elastic rail clip is made from 60Si2Mn spring steel, a material known for its excellent elasticity, fatigue resistance, and durability. The 5mm thickness provides optimal balance between flexibility and strength, while the heat treatment process enhances the clip's ability to maintain consistent clamping force under varying temperature and load conditions. Each clip is accompanied by a Mill Test Report to verify material composition and mechanical properties, giving you full traceability and quality assurance.
Whether you are building new railway lines, upgrading existing tracks, or maintaining high-speed rail systems, our rail clips deliver the performance you need. They are compatible with standard rail profiles and can be used in both heavy-haul and passenger rail networks. The W-type design ensures easy installation and removal, reducing maintenance time and labor costs.
Key Features & Technical Specifications
- Material: 60Si2Mn spring steel – high yield strength, excellent fatigue life.
- Thickness: 5mm – optimized for elastic deformation and clamping force retention.
- Heat Treatment: Quenched and tempered – ensures uniform hardness and ductility.
- Clamping Force: 150KN (nominal) – provides secure rail gauge retention and prevents rail creep.
- Design: W-type elastic clip – proven geometry for consistent toe load and easy assembly.
- Surface Finish: Black oxide coating – corrosion resistance for outdoor use.
- Quality Control: 100% dimensional inspection and hardness testing; Mill Test Report provided.
- Compliance: Manufactured in accordance with relevant railway standards (e.g., TB/T, UIC, AREMA – available upon request).
| Parameter | Value | Remarks |
|---|---|---|
| Material Grade | 60Si2Mn | Equivalent to SUP9, 50CrV4 (optional) |
| Thickness | 5 mm ±0.2 mm | Custom thickness available on request |
| Clamping Force | 150 KN (nominal) | Tested per DIN 2092 or equivalent |
| Hardness (HRC) | 38–45 HRC | After heat treatment |
| Fatigue Life | ≥2 million cycles | Under simulated load conditions |
| Weight per piece | Approx. 0.8 kg | Varies slightly by design |
| Packaging | Bulk in pallets, or as per customer requirement | Export standard seaworthy |
Product Advantages
- Consistent quality: Every batch is tested for clamping force and hardness to ensure uniform performance.
- Enhanced durability: The heat treatment process eliminates residual stress, reducing the risk of fracture.
- Low maintenance: The elastic design absorbs vibration and shock, extending the service life of both clip and rail.
- Versatile compatibility: Works with standard rail fastening systems (e.g., Pandrol, e-clip equivalents).
- Full documentation: Mill Test Report included; chemical composition and mechanical properties traceable.
- Cost-effective: Competitive pricing without compromising on quality, backed by our own manufacturing facility.
At Anping County Boli Hardware Wiremesh Products Factory, we have been dedicated to producing high-quality railway components since 1998. Our factory is located in Hengshui, Hebei – a major industrial hub for wire and fastener products. With annual export revenue of US$5–10 million, we serve customers in over 15 regions worldwide, including North America, Europe, Southeast Asia, Africa, and Oceania. We ship from major ports such as Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery.
We understand that reliable rail fastening is critical for safety and operational efficiency. That is why we invest in rigorous quality control: from raw material inspection to final dimensional checks, every clip undergoes strict testing. Our Mill Test Report provides you with full transparency, so you can install with confidence. For more information or to request a quotation, please contact our sales team. We welcome OEM/ODM inquiries and custom specifications.
Frequently Asked Questions (FAQ)
-
Q1: What is the material of this rail clip?
A1: The clip is made of 60Si2Mn spring steel, a high-carbon silicon-manganese steel known for excellent elasticity and fatigue resistance. Equivalent grades include 50CrV4 or SUP9 (optional). -
Q2: Is the clamping force adjustable?
A2: The nominal clamping force is 150KN. However, the exact force can be tailored by adjusting the clip geometry or heat treatment parameters. Custom designs are available upon request. -
Q3: Does the clip come with a Mill Test Report?
A3: Yes, each order includes a Mill Test Report that documents the chemical composition, mechanical properties, and hardness test results for the batch. -
Q4: Can this clip be used in high-speed rail applications?
A4: Yes, the W-type elastic clip is suitable for various rail classes including high-speed, heavy-haul, and metro systems. We recommend confirming compatibility with your specific rail profile. -
Q5: What is the surface treatment?
A5: The standard surface finish is black oxide, which provides basic corrosion resistance. For enhanced protection, alternatives like zinc plating or Dacromet coating are available at extra cost. -
Q6: How long is the delivery time?
A6: For standard sizes, typical lead time is 15–30 days after order confirmation, depending on quantity. Rush orders can be arranged with prior notice. -
Q7: Do you provide samples?
A7: Yes, we can provide samples for evaluation. The sample cost and shipping fee are negotiable, and the cost is deductible from bulk orders. -
Q8: What certifications do you have?
A8: We operate under ISO 9001 quality management system (available upon request). Our clips are manufactured to meet common railway standards such as TB/T 2491, UIC 864, or AREMA. Please specify your required standard when ordering.
Send Inquiry to This Supplier
You May Also Like
-
W-Type Elastic Rail Clip for Curved Rail Sections, 60Si2MnA Spring Steel, 12mm DiameterNegotiableMOQ: 1 Piece
-
W-Type Elastic Rail Clip With 60Si2Mn Material, 1500N/mm² Tensile Strength, 12mm DiameterNegotiableMOQ: 1 Piece
-
W-Type Elastic Rail Clip for High-Speed Railway Tracks, Spring Steel, 14mm DiameterNegotiableMOQ: 1 Piece
-
W-Type Elastic Rail Clip 8mm Thickness, EN 10089 Compliant, 55HRC Hardness for Rail FasteningNegotiableMOQ: 1 Piece
-
Spring Steel W-Type Elastic Rail Clip for UIC 864 Standard, 12mm Diameter, HRC 44-48 HardnessNegotiableMOQ: 1 Piece
-
Hot Dip Galvanized W-type Elastic Rail Clip 24mm Diameter TB/T 1495 StandardNegotiableMOQ: 1 Piece
-
W-type Elastic Rail Clip 170mm Length 30mm Thickness 42-48 HRC HardnessNegotiableMOQ: 1 Piece
-
W-type Elastic Rail Clip 60Si2MnA Material 8mm Wire Diameter ISO 9001 ProcessNegotiableMOQ: 1 Piece
-
Free Sample W-type Elastic Rail Clip Factory Direct Supply Standard CompliantNegotiableMOQ: 1 Piece
-
60Si2MnA Spring Steel W-type Elastic Rail Clip 15kN Clamping Force DIN 18800NegotiableMOQ: 1 Piece


