Elastic Rail Clip Fastening for Railway Turnout With 60E1 Profile and 1.5mm Gap
Product Spotlights
As a leading manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory specializes in high-quality railway fastening systems. Our Elastic Rail Clip Fastening for Railway Turnout with 60E1 Profile and 1.5mm Gap is engineered to provide reliable and durable performance in demanding track environments. Designed for precise gauge retention and vibration damping, this clip ensures safe and smooth train operations while reducing maintenance costs. Backed by our annual export value of US$5-10 million and a global customer base across North America, Europe, Southeast Asia, and beyond, our product meets the rigorous standards of modern railway infrastructure.
Key Features & Technical Specifications
- Premium Material: Manufactured from high-grade spring steel (60Si2Mn or equivalent), offering excellent elasticity and fatigue resistance for long service life.
- Precise Gap Design: The 1.5mm gap is optimized for 60E1 rail profile, ensuring proper clamping force and thermal expansion accommodation.
- Enhanced Stability: Elastic design absorbs dynamic loads and reduces track geometry degradation, especially in turnout areas.
- Corrosion Protection: Standard black oxide or phosphate coating; optional hot-dip galvanizing or Dacromet available upon request.
- Easy Installation: Compatible with standard rail fastening systems, no special tools required for field replacement.
- Wide Compatibility: Suitable for railway turnouts, switches, and crossings with 60E1 (UIC60) rail profile.
- Customizable Options: Different spring rates, coatings, and packaging can be tailored to specific project requirements.
| Parameter | Specification |
| Rail Profile | 60E1 (UIC60) |
| Gap | 1.5 mm |
| Material Grade | Spring Steel (60Si2Mn / equivalent) |
| Hardness (HRC) | 40-48 |
| Tensile Strength | ≥1200 N/mm² |
| Surface Treatment | Black Oxide / Phosphate / Custom |
| Application | Railway Turnout, Switch, Crossing |
| Packaging | Pallets, Custom per order |
Advantages for Your Railway Project
- Reduced Maintenance: The elastic design minimizes bolt loosening and rail creep, cutting inspection frequency by up to 30%.
- Improved Safety: Consistent clamping force prevents gauge widening, reducing derailment risk in turnout zones.
- Cost-Effective: Long service life (typically 5-8 years under normal conditions) lowers total cost of ownership.
- Environmental Adaptability: Works reliably in temperature ranges from -40°C to +80°C with proper coating.
- Global Compatibility: Designed to meet international standards; can be used as a direct replacement for many OEM clips.
With our factory established in 1998 and an annual export value exceeding US$5 million, we have supplied millions of fastening components to railway projects in over 20 countries. Our products are shipped from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery. We offer comprehensive technical support and can customize the clip design to match your specific turnout geometry. Contact us today to discuss your requirements and request a sample for testing.
Frequently Asked Questions
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Q: What is the recommended installation torque for this clip?
A: The clip is designed to be installed with a standard rail fastening system. Torque specification depends on the mating components; we recommend consulting our technical datasheet. Typically, preload is achieved by the clip's own elasticity, not by bolt torque. -
Q: Can this clip be used on curved track sections?
A: Yes, it is suitable for both straight and curved sections of turnouts. The 1.5mm gap provides sufficient flexibility for slight rail movements. -
Q: Is the clip compatible with other rail profiles like 54E1 or 50E2?
A: This specific model is designed for 60E1 profile. However, we can manufacture clips for other rail profiles (e.g., 54E1, 50E2) upon request with different gap dimensions. -
Q: What surface treatment options are available for harsh environments?
A: Standard is black oxide or phosphate. For coastal or high-humidity areas, we recommend hot-dip galvanizing or Dacromet coating (available upon request). -
Q: How long is the typical lifespan of this elastic rail clip?
A: Under normal heavy-haul railway conditions, the clip can last 5-8 years. Regular inspection and proper maintenance extend its service life. -
Q: Do you provide any certification or quality test reports?
A: Yes, we can provide material test certificates, hardness reports, and dimensional inspection records. Third-party certifications (e.g., from your preferred lab) are available upon request. -
Q: What is the minimum order quantity (MOQ) and lead time?
A: MOQ is typically 5000 pieces for standard models. Lead time is 15-25 working days depending on order size and coating requirements. Smaller trial orders are negotiable. -
Q: Can you send a sample before bulk order?
A: Absolutely. We offer samples for evaluation. The sample cost is usually refundable for bulk orders. Please contact us for details.
Partner with a reliable manufacturer with decades of experience. Our team is ready to support your railway project with high-quality fastening solutions. Request a quote or sample today!
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