Heavy Duty Elastic Rail Clip Used for Turnout and Crossing Rail Fixing in Mining Rail
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer established in 1998 and headquartered in Hengshui, Hebei, China. With an annual export value of US$5 million to US$10 million, we specialize in producing heavy-duty elastic rail clips designed for turnout and crossing rail fixing in mining railroads. Our products are shipped from major ports including Tianjin, Qingdao, Shanghai, and Foshan, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. This elastic rail clip is engineered to deliver exceptional holding power and durability under extreme mining conditions, ensuring safe and reliable rail connections.
The Heavy Duty Elastic Rail Clip is a critical component for mining rail systems, specifically used to secure rails at turnouts and crossings where dynamic loads are high. Made from premium spring steel (60Si2Mn or 55Cr3), it offers excellent elasticity and fatigue resistance. The clip is designed to absorb vibrations and maintain consistent clamping force, reducing maintenance frequency and extending rail life. Below, we provide detailed technical specifications and performance advantages.
Key Features & Technical Specifications
- Superior Material Strength: Manufactured from high-quality spring steel (60Si2Mn or 55Cr3), heat-treated for optimal hardness and toughness.
- Precision Manufacturing: Each clip is forged and shaped with strict tolerances to ensure uniform clamping force across all installations.
- Corrosion Resistance: Multiple surface treatment options available – black oxide, phosphating, or painting – to withstand harsh mining environments.
- Easy Installation: Designed for simple and quick insertion using standard tools, reducing labor time on site.
- High Load Capacity: Capable of handling heavy axle loads typical in mining railways, with a static load capacity exceeding 200 kN.
- Customizable Dimensions: Available in various sizes and shapes to fit different rail profiles and turnout geometries.
| Parameter | Value |
|---|---|
| Material | Spring Steel 60Si2Mn / 55Cr3 |
| Hardness (HRC) | 38 – 45 |
| Clamping Force (per clip) | ≥ 15 kN |
| Fatigue Life | ≥ 3 million cycles |
| Operating Temperature | -40°C to +80°C |
| Surface Treatment | Black Oxide / Phosphating / Painting |
| Standard Compliance | TB/T 1495, DIN 2092 (or custom) |
Benefits for Mining Rail Operations
- Reduced Maintenance: The elastic design compensates for rail expansion and contraction, minimizing loose fasteners and track misalignment.
- Enhanced Safety: Secure clamping prevents rail creep at turnouts and crossings, reducing derailment risks.
- Longer Service Life: High fatigue resistance ensures the clip maintains performance over millions of load cycles, lowering replacement costs.
- Versatile Application: Suitable for both standard and heavy-duty mining rail profiles, including 30kg/m, 38kg/m, 43kg/m, and 50kg/m rails.
Our factory employs advanced forging and heat treatment processes to ensure consistent quality. Each batch undergoes rigorous testing, including dimensional inspection, hardness testing, and clamping force verification. We have supplied rail clips to mining projects in over 20 countries, earning recognition for reliability and cost-effectiveness.
Why choose Anping Boli? With over 25 years of manufacturing experience, we have built a robust supply chain capable of handling large-volume orders with short lead times. Our annual export value of US$5-10 million reflects our strong global presence. We offer flexible packaging options (palletized, cartons, or bundles) and can arrange shipment from Tianjin, Qingdao, Shanghai, or Foshan to any port worldwide. Our technical team is available to assist with custom designs and provide installation guidance.
We invite you to contact us for samples or a quotation. Our heavy-duty elastic rail clips are ready to support your mining rail infrastructure with reliable performance and competitive pricing. Request a quote today and experience the Boli difference!
Frequently Asked Questions (FAQ)
-
What materials are used for these rail clips?
We use spring steel grades 60Si2Mn and 55Cr3, which provide excellent elasticity and durability. Other materials are available upon request for special applications. -
Can these clips be used for all rail sizes in mining?
Yes, they are designed to fit common mining rail profiles from 30kg/m to 50kg/m. Custom dimensions can be manufactured to match specific rail sections. -
How do you ensure the clips maintain clamping force over time?
Our clips undergo heat treatment to achieve optimal hardness and fatigue resistance. Each clip is tested for clamping force before shipment, and the design compensates for thermal expansion. -
What surface treatments are available to prevent corrosion?
We offer black oxide, phosphating, and painting. For extremely corrosive environments, we can also apply hot-dip galvanizing or Dacromet coating (custom order). -
What is the typical lead time for an order?
Lead time depends on quantity and customization. For standard sizes, it is usually 15-25 days after confirmation. Large orders may require 30-45 days. -
Do you offer samples for testing?
Yes, we provide free samples for evaluation. The buyer only needs to cover shipping costs. Contact us for detailed sample request procedures. -
Can these clips be used in above-ground railway systems?
While primarily designed for mining, they can also be used in industrial railways, tramways, and heavy-duty freight lines where similar load conditions exist. -
What certifications do your products have?
Our products are manufactured according to industry standards such as TB/T 1495 and DIN 2092. Specific certifications like ISO are available upon request; please inquire for details.
Send Inquiry to This Supplier
You May Also Like
-
304 Stainless Steel Type I Elastic Rail Clip With 7mm Wire Diameter for Railway FasteningNegotiableMOQ: 1 Piece
-
Type I Elastic Rail Clip for 60kg/m Rail, 50mm Clevis, Anti-Corrosion CoatingNegotiableMOQ: 1 Piece
-
Type I Elastic Rail Clip With 12-Month Warranty and Mill Test Report per ItemNegotiableMOQ: 1 Piece
-
Type I Elastic Rail Clip E-Rail Fastening System Compliant With UIC 864 StandardNegotiableMOQ: 1 Piece
-
Type I Elastic Rail Clip for Tramway and Light Rail, 8mm Wire, 120mm LengthNegotiableMOQ: 1 Piece
-
Type I Elastic Rail Clip 14mm Rod Diameter 120mm Length for Standard Gauge RailNegotiableMOQ: 1 Piece
-
Type I Elastic Rail Clip Used in Heavy Haul Railway Track Fastening SystemNegotiableMOQ: 1 Piece
-
Type I Elastic Rail Clip 60Si2Mn Spring Steel DIN 20550 Standard for Railway Track FixingNegotiableMOQ: 1 Piece
-
Forged Type I Elastic Rail Clip 500MPa Tensile Strength With Anti-Corrosion CoatingNegotiableMOQ: 1 Piece
-
Type I Elastic Rail Clip 25kN Clamping Force Spring Steel Q235B FinishedNegotiableMOQ: 1 Piece



