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Help CenterForged Elastic Rail Clip 60Si2Mn Spring Steel Hardness HRC 42-48 Surface Phosphate Coated
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Professional Forged Elastic Rail Clip – 60Si2Mn Spring Steel, HRC 42-48, Phosphate Coated
As a trusted manufacturer with over 25 years of experience in the hardware and railway fastening industry, Anping County Boli Hardware Wiremesh Products Factory proudly presents our high-quality Forged Elastic Rail Clip. Made from premium 60Si2Mn spring steel, this clip is engineered to deliver consistent clamping force and long-term durability for railway track systems. Our factory, established in 1998, has exported millions of clips to global markets including North America, Europe, Southeast Asia, and Africa, ensuring reliable performance under demanding conditions.
Product Overview
The forged elastic rail clip is a critical component in modern railway fastening systems, designed to securely hold the rail to the sleeper while absorbing vibrations and dynamic loads. Our clip is manufactured through a precise forging process, followed by heat treatment to achieve a hardness of HRC 42-48, and finished with a phosphate coating for corrosion resistance. This combination of materials and processes ensures long service life, reduced maintenance, and enhanced safety for rail operations.
Key Features & Technical Specifications
- High-Strength Material: Made from 60Si2Mn spring steel, offering excellent elasticity and fatigue resistance.
- Precise Hardness: Heat-treated to HRC 42-48, balancing strength and ductility for optimal clamping performance.
- Corrosion Protection: Phosphate coating provides effective rust prevention, suitable for outdoor and humid environments.
- Consistent Geometry: Forged and machined to tight tolerances, ensuring uniform clamping force across all clips.
- Easy Installation: Designed for standard rail fastening systems, compatible with common baseplates and insulators.
- Customizable Options: Available in various sizes and configurations upon request, with OEM/ODM support.
| Parameter | Value |
| Material Grade | 60Si2Mn (GB/T 1222) |
| Hardness Range | HRC 42-48 |
| Surface Coating | Phosphate (Black) |
| Elastic Limit | ≥ 1200 MPa |
| Fatigue Life | ≥ 5 million cycles (tested) |
| Applicable Rail Type | UIC 60, 54E1, BS 113A, etc. |
Advantages for Your Railway Project
- Reduced track maintenance frequency due to stable clamping force over time.
- Improved safety through reliable rail fixation under high-speed and heavy-load conditions.
- Cost-effective solution with competitive pricing and long service life, lowering total cost of ownership.
- Compatible with various fastening systems, including Nabla, Pandrol, and Vossloh styles (customization available).
- Environmentally friendly phosphate coating, compliant with international transportation standards.
Quality Assurance & Global Reach
Anping County Boli Hardware Wiremesh Products Factory has been a dedicated manufacturer since 1998, with an annual export value of US$5 million to US$10 million. Our products are shipped from major Chinese ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to customers worldwide. With a strong presence in North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East, we have built a reputation for reliability and professionalism. Each clip undergoes strict quality control, including dimensional inspection, hardness testing, and surface coating verification. We invite you to experience our factory-direct service and customized solutions for your railway fastening needs.
Frequently Asked Questions (FAQ)
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Q: What is the typical lead time for this rail clip?
A: For standard sizes, lead time is 15-25 days after order confirmation. Custom orders require additional time for tooling and approval. -
Q: Can you provide samples before mass production?
A: Yes, we offer samples for quality evaluation. Sample cost is negotiable, and courier charges are covered by the buyer. -
Q: Is the phosphate coating suitable for all climates?
A: The phosphate coating provides good corrosion resistance for moderate and humid environments. For extreme coastal or chemical exposure, optional zinc plating or Dacromet coating is available. -
Q: What is the minimum order quantity (MOQ)?
A: MOQ is typically 5000 pieces for standard clips, but we can discuss smaller quantities for trial orders. -
Q: Do you offer technical support for installation?
A: Yes, we provide installation guidelines and can offer technical consultation via email or video call. -
Q: How do you ensure the hardness consistency of HRC 42-48?
A: We use automated heat treatment furnaces with real-time monitoring, and each batch is tested with a Rockwell hardness tester before shipment. -
Q: Can the clip dimensions be customized to fit non-standard rails?
A: Absolutely. We can manufacture clips according to your drawings or specifications with a short development cycle. -
Q: What payment terms are accepted?
A: We accept T/T, L/C, and other common international payment methods. Details are negotiable.
Contact Us Today
With decades of manufacturing expertise and a global distribution network, Anping County Boli Hardware Wiremesh Products Factory is your reliable partner for forged elastic rail clips. Whether you need standard clips or custom solutions, we are ready to support your railway projects with high-quality products and competitive prices. Contact our sales team for a quotation or further information.
Send Inquiry to This Supplier
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