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Help Center100 TPD MBR Membrane Bioreactor Wastewater Treatment Equipment, 0.1um Pore Size
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer of advanced wastewater treatment solutions since 2015. With a factory spanning over 10,000 square meters and an annual export value exceeding US$10 million, we are proud to present our 100 TPD MBR Membrane Bioreactor Wastewater Treatment Equipment, featuring a 0.1μm pore size membrane. This system combines biological treatment with membrane filtration to deliver superior effluent quality, compact footprint, and reliable operation for medium-scale projects. Trusted by clients across North America, Europe, Asia, and Africa, our equipment is engineered to meet the most stringent environmental standards.
Our MBR technology integrates a conventional activated sludge process with a submerged membrane separation unit. The 0.1μm pores effectively remove suspended solids, bacteria, and viruses, producing high-quality effluent suitable for reuse or direct discharge. The 100 TPD capacity makes it ideal for small to medium-sized wastewater treatment plants, industrial facilities, and decentralized applications. Key features include:
- High Filtration Precision: 0.1μm pore size ensures complete removal of particles >0.1μm, achieving effluent turbidity
- Compact Modular Design: Space-saving footprint reduces civil construction costs by up to 50% compared to conventional systems.
- Low Energy Consumption: Optimized aeration and automatic cleaning cycles reduce operating costs by 20-30%.
- Automated Control: PLC-based system with remote monitoring capability for easy operation and maintenance.
- Long Membrane Life: Durable PVDF material with chemical and abrasion resistance, typically lasting 5-8 years.
- Flexible Configuration: Available in standard or customized layouts to match specific site conditions and effluent requirements.
The following table summarizes key technical parameters of our 100 TPD MBR system:
| Parameter | Value |
|---|---|
| Treatment Capacity | 100 m³/day (100 TPD) |
| Membrane Pore Size | 0.1 μm |
| Membrane Material | PVDF |
| Membrane Surface Area | Approx. 500 m² (configurable) |
| Operating Pressure | -0.02 to -0.08 MPa (suction) |
| Influent Quality | COD ≤ 500 mg/L, BOD ≤ 300 mg/L, SS ≤ 300 mg/L |
| Effluent Quality | COD ≤ 30 mg/L, BOD ≤ 5 mg/L, SS ≤ 5 mg/L, Turbidity |
| Power Consumption | 0.6–0.8 kWh/m³ treated water |
| Membrane Cleaning | Automatic backwash + chemical CIP (optional) |
Beyond the technical specifications, our MBR system offers significant operational advantages. The submerged design eliminates the need for intermediate pumping, reducing energy costs. The high mixed liquor suspended solids (MLSS) concentration (up to 15 g/L) allows for a smaller bioreactor volume, saving space. Furthermore, the system is equipped with an intelligent control panel that monitors membrane performance, triggers automatic cleaning, and alerts operators to potential issues – all accessible via a touchscreen interface. This makes the equipment suitable for both skilled operators and remote, unattended sites.
At Conqinphi, we understand that every project is unique. Our engineering team offers comprehensive support, from site assessment and system design to installation supervision and after-sales service. We have delivered over 200 MBR projects worldwide, with capacities ranging from 10 TPD to 10,000 TPD. Our factory, spanning 10,000–30,000 square meters, is equipped with modern production lines and testing facilities, ensuring consistent quality. With a workforce of 201–300 skilled employees and certifications including ISO9001, ISO14001, and OHSAS18001, we guarantee reliable performance and compliance with international standards. Our main markets span all continents, and we ship from Qingdao Port with efficient logistics.
In conclusion, the 100 TPD MBR Membrane Bioreactor Wastewater Treatment Equipment from Conqinphi represents a perfect balance of advanced technology, cost-effectiveness, and environmental responsibility. Whether you are upgrading an existing plant or building a new facility, this system will help you achieve stringent discharge limits, reduce water footprint, and even enable water reuse. Contact us today for a tailored proposal and discover why Conqinphi is the preferred partner for wastewater treatment solutions worldwide.
Frequently Asked Questions
Q1: What is the difference between MBR and conventional activated sludge?
A: MBR (Membrane Bioreactor) replaces the secondary clarifier with membrane filtration, allowing higher MLSS concentration, smaller footprint, and superior effluent quality. Unlike conventional systems, MBR removes virtually all suspended solids and bacteria, producing water that can be reused for irrigation or industrial processes.
Q2: How long does the membrane last?
A: Under normal operating conditions, our PVDF membranes have a service life of 5–8 years. Proper maintenance (regular backwash, chemical cleaning as needed) and monitoring of transmembrane pressure can extend membrane life. We provide detailed operation and maintenance manuals.
Q3: What cleaning methods are used?
A: The system includes automatic backwash with permeate water and periodic air scouring. For chemical cleaning, we offer a Clean-in-Place (CIP) system using agents like sodium hypochlorite and citric acid as needed. The frequency depends on feed water quality.
Q4: What effluent quality can I expect?
A: Our MBR system consistently produces effluent with COD
Q5: Is the system customizable for different influent types?
A: Yes. We offer customizable configurations based on influent characteristics (municipal, industrial, landfill leachate, etc.). Our engineers can adjust pre-treatment, aeration rate, membrane modules, and control logic to suit your specific needs.
Q6: What after-sales support does Conqinphi provide?
A: We provide comprehensive support including on-site installation supervision, operator training, remote technical assistance, and a one-year warranty on equipment. Replacement membranes and spare parts are available from our warehouse in Qingdao. Our global service network ensures quick response.
Q7: What is the power consumption of the system?
A: Typical power consumption is 0.6–0.8 kWh per cubic meter of treated water. This includes aeration, feed pumps, and backwash pumps. The actual value may vary based on water quality and operating conditions.
Q8: Can the system be integrated with existing equipment?
A: Absolutely. Our MBR unit can be retrofitted into existing wastewater treatment plants or used as a standalone package. We provide adapters, flanges, and control interfaces to ensure seamless integration.
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