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Custom NEV Electric Water Pump Tooling With Integrated Cooling Channels and 3D CAD Design
Product Spotlights
Custom NEV electric water pump tooling with integrated conformal cooling channels reduces cycle time and warpage. Full 3D CAD design support, high-precision machining (±0.01mm), TS16969 certified, and durable mold steel (life >500k shots). Flexible cavity configuration and material compatibility for PPS, PA66+GF, etc. Ideal for high-volume production of EV water pump components.
Negotiable
MOQ: 5000 Pieces (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Application:
Other, NEV (New Energy Vehicle) water pump
Certification:
Other, TS16969
Mold Type:
Injection mold / tooling
Payment & Shipping
Payment Methods:
Port of Shipment:
Jiangsu，changzhou
Delivery Detail:
30 days
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Application
Other, NEV (New Energy Vehicle) water pump
Certification
Other, TS16969
Mold Type
Injection mold / tooling
Cooling System
Integrated cooling channels
Design Service
3D CAD design available
Material Compatibility
Engineering plastics (e.g., PPS, PA66+GF)
Cavity Count
Customizable (single/multi-cavity)
Mold Life
≥500,000 shots (customizable)
Lead Time
30-45 days (depending on complexity)
Port of Shipment
Jiangsu, Shanghai, Shenzhen
Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. – your trusted partner in precision tooling for the New Energy Vehicle (NEV) industry. Since 2017, we have specialized in manufacturing custom NEV electric water pump tooling featuring integrated cooling channels and full 3D CAD design support. Our molds are engineered to deliver superior thermal management, dimensional accuracy, and long production life, directly addressing the demanding requirements of modern electric vehicle cooling systems. With a dedicated team of 51–100 skilled professionals and a factory spanning 1,000–3,000 square meters, we combine advanced manufacturing capabilities with rigorous quality control to ensure every tooling solution meets your exact specifications.
Key Features & Technical Specifications
- Integrated Cooling Channels: Our mold design incorporates conformal cooling channels that follow the contour of the water pump component. This reduces cycle time by up to 30% and minimizes warpage, ensuring consistent part quality.
- 3D CAD Design Support: We provide full 3D CAD modeling using industry-standard software (e.g., UG, Pro/E, SolidWorks). You can review and iterate the design before production, saving time and reducing revision costs.
- High-Precision Machining: Equipped with 5-axis CNC machines and EDM, we achieve tolerances as tight as ±0.01 mm on critical dimensions.
- Material Versatility: The tooling is compatible with high-performance engineering plastics such as PPS, PA66+GF30, and PPA, commonly used in NEV water pump housings and impellers.
- Customizable Cavity Layout: Single-cavity, multi-cavity, or family mold configurations are available upon request to match your production volume requirements.
- Durable Construction: Mold steel (e.g., S136, 8407, H13) with heat treatment and surface coating (e.g., nitriding, TiN) ensures mold life exceeding 500,000 shots, with options for extended life.
| Parameter | Specification |
|---|---|
| Mold Base Standard | LKM, HASCO, DME, or custom |
| Cooling Channel Type | Conformal (baffle, spiral, or milled groove) |
| Max Mold Weight | Up to 15 tons |
| Injection Machine Compatibility | 80–1600 tons |
| Surface Finish | SPI A1–D3 (mirror to textured) |
| Testing & Trial | Trial shots provided; moldflow analysis optional |
Benefits for Your Business
- Faster Time-to-Market: With integrated cooling channels, your water pump parts cool uniformly, reducing cycle time and increasing daily output.
- Lower Total Cost of Ownership: Durable mold construction and precise engineering mean fewer repairs and longer mold life, lowering your per-part cost.
- Design Flexibility: Our 3D CAD design service allows you to optimize the water pump geometry for better hydraulic performance and integration with the NEV cooling system.
- Consistent Quality: Conformal cooling eliminates hot spots, reducing rejects and ensuring that every part meets your dimensional and functional requirements.
- Global Supply Chain Ready: We ship from Jiangsu, Shanghai, and Shenzhen ports, with experience serving markets across North America, Europe, Asia, and beyond.
Why Choose Changzhou Hongxinyutai Precision Mold?
As a dedicated manufacturer established in 2017, we have accumulated deep expertise in tooling for NEV components. Our facility is TS16969 certified, reflecting our commitment to quality management in the automotive supply chain. We have successfully delivered molds to clients in over 15 countries, including demanding markets in North America, Western Europe, and Southeast Asia. Our team of experienced engineers works closely with you from concept to production, providing full support including moldflow analysis, 3D design review, and on-site trials when needed. We take pride in our fast response times and flexible customization – whether you need a simple prototype tool or a high-volume production mold, we are ready to serve.
Ready to enhance your NEV water pump production? Contact us today to discuss your project requirements. We provide free initial design consultation and a transparent quotation process. Let our expertise in integrated cooling channel tooling help you achieve superior performance and efficiency in your electric vehicle components.
Frequently Asked Questions (FAQ)
-
What is the typical lead time for a custom NEV water pump mold?
Lead time typically ranges from 30 to 45 days, depending on the complexity of the cooling channel design and cavity count. Rush orders can be accommodated with prior arrangement. -
Can you work with our existing 3D CAD model?
Yes, we accept customer-supplied 3D models in STEP, IGES, or native CAD formats. Our engineers will review the design and suggest optimizations for moldability and cooling efficiency. -
What materials are recommended for the water pump housing?
Common materials include PPS (Ryton), PA66+30% glass fiber, and PPA. We can also suggest alternatives based on your thermal and chemical resistance requirements. -
Do you provide mold trial samples?
Absolutely. We offer trial shots before final delivery. You can inspect the parts and request adjustments to the mold if necessary. -
How do integrated cooling channels improve part quality?
Conformal cooling channels follow the part geometry, ensuring uniform heat extraction. This reduces residual stress, warpage, and sink marks, resulting in dimensionally stable parts with shorter cycle times. -
Is your company certified for automotive quality standards?
Yes, we hold TS16969 certification, which is specifically designed for automotive suppliers. We also follow strict in-process inspection and final testing procedures. -
What is the minimum order quantity (MOQ)?
We accept single mold orders as well as multiple sets. There is no strict MOQ – each project is evaluated individually. -
Can you add custom engraving or logos on the mold?
Yes, we can incorporate part numbers, date codes, and logos into the mold cavity as per your requirements.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
1,000-3,000 square meters
Total Employees
51 - 100 People
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