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Multilayer Sintered Wire Mesh for Oil & Gas Filtration 316L 10-Layer 1 Micron Filter Discs
Product Spotlights
High-precision 1 micron filtration with 10-layer 316L sintered wire mesh, offering superior strength, corrosion resistance, and reusability. Customizable disc dimensions for oil & gas applications. Backed by 25+ years of manufacturing experience and global export record.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
316L Stainless Steel
Layer Count:
10 Layers
Filtration Rating:
1 Micron
Payment & Shipping
Payment Methods:
Port of Shipment:
tianjin shanghai qingdao
Delivery Detail:
1 days
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Material
316L Stainless Steel
Layer Count
10 Layers
Filtration Rating
1 Micron
Shape
Disc
Application
Oil & Gas Filtration
Structure
Multilayer Sintered Wire Mesh
Customizable
Yes (size, shape, layer count)
Operating Temperature
Up to 600°C (depending on seal)
Reusability
Cleanable and reusable
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer of industrial wire mesh solutions since 1998. Our Multilayer Sintered Wire Mesh for Oil & Gas Filtration 316L 10-Layer 1 Micron Filter Discs represent the pinnacle of precision filtration technology. Designed for demanding environments, these discs combine high mechanical strength with exceptional filtration accuracy, ensuring reliable separation of particulates down to 1 micron. With annual export value exceeding US$5 million, our products are exported to North America, Europe, Southeast Asia, and beyond, serving clients who demand consistent quality and performance.
Key Features & Technical Specifications
- 10-Layer Sintered Structure: Each disc is composed of 10 precisely woven wire mesh layers, diffusion-bonded under high temperature and pressure to form a robust, monolithic filter medium. This eliminates risk of delamination and ensures uniform pore distribution.
- 1 Micron Filtration Rating: Capable of capturing particles as small as 1 micron, making it ideal for fine filtration in oil and gas exploration, refining, and processing applications.
- 316L Stainless Steel Material: Excellent corrosion resistance against acidic gases, sour crude, and high-temperature fluids, extending service life in harsh environments.
- High Mechanical Strength: The sintered multilayer design provides superior burst pressure resistance and structural integrity, withstanding differential pressures up to 50 bar (depending on diameter and thickness).
- Reusable & Cleanable: The discs can be backwashed, ultrasonically cleaned, or chemically regenerated, reducing replacement costs and downtime.
- Customizable Dimensions: Available in various diameters, thicknesses, and edge sealing options (e.g., welded ring, gasket, plain edge) to fit your existing filter housing.
| Parameter | Value |
|---|---|
| Material | 316L Stainless Steel (1.4404) |
| Number of Layers | 10 |
| Filtration Rating | 1 micron (nominal) |
| Disc Diameter | Customizable (e.g., 50 mm, 100 mm, 200 mm, etc.) |
| Thickness | 1.5 mm – 5 mm (depending on layers & density) |
| Maximum Operating Temperature | Up to 600°C (in inert atmosphere) |
| Pressure Rating | Up to 50 bar (typical) |
Advantages for Oil & Gas Filtration
- Enhanced Separation Efficiency: The 10-layer gradient porosity design allows for higher dirt holding capacity while maintaining low pressure drop, prolonging filter service life between cleanings.
- Corrosion & Erosion Resistance: 316L stands up to H₂S, CO₂, chlorides, and other aggressive agents found in upstream and downstream oil & gas streams.
- Reduced Maintenance Costs: Unlike disposable filter cartridges, these sintered discs can be cleaned and reused hundreds of times, significantly lowering total cost of ownership.
- Consistent Performance: Precision sintering ensures uniform pore size distribution, eliminating channeling and guaranteeing repeatable filtration results batch after batch.
- Versatile Integration: Available with different edge treatments (e.g., welded rim, O-ring groove, compression gasket) to retrofit into existing filter vessels or custom housings.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of experience in the wire mesh industry, we have built a reputation for delivering high-performance filtration solutions. Our factory in Hengshui, Hebei, China, is equipped with advanced sintering furnaces and quality control systems. We export to over 15 countries and regions, including major oil & gas markets in North America, the Middle East, and Southeast Asia. Our annual export value of US$5-10 million is a testament to our reliability and customer satisfaction. We offer flexible customization, competitive pricing, and professional after-sales support. Contact us today to discuss your specific filtration requirements and receive a sample or quotation.
Frequently Asked Questions
-
Q: What is the exact material of these filter discs?
A: The discs are made from 316L stainless steel (UNS S31603), which offers excellent corrosion resistance and can be used in sour gas environments. -
Q: Can the filtration rating be guaranteed at 1 micron?
A: Yes, our sintering process is tightly controlled to achieve a nominal rating of 1 micron. Actual efficiency may vary depending on the fluid properties and test conditions; we provide bubble point test data upon request. -
Q: How often can the discs be cleaned and reused?
A: With proper backwashing or ultrasonic cleaning, the discs can be reused hundreds of cycles. The actual lifespan depends on the severity of the application (e.g., solids loading, chemical attack). -
Q: What is the maximum operating temperature?
A: In a non-oxidizing atmosphere, the discs can withstand up to 600°C. For oxidizing environments, the maximum is typically 400°C. Please consult our technical team for your specific conditions. -
Q: Do you offer custom sizes and shapes?
A: Yes, we can customize the outer diameter, thickness, number of layers, and edge sealing to match your filter housing. We also produce rectangular sheets, tubes, and other configurations. -
Q: Is there a minimum order quantity (MOQ)?
A: For standard sizes, MOQ is typically 10 pieces. For custom designs, MOQ may be higher depending on complexity. We encourage you to contact us for a detailed quote. -
Q: Do you provide free samples?
A: We can provide sample discs for evaluation. Please note that shipping costs may apply, and the sample fee is refundable for bulk orders. Contact our sales team for details. -
Q: What is the delivery lead time?
A: For standard sizes, delivery is around 15-20 working days after order confirmation. Custom orders may require 25-30 working days. We expedite urgent orders upon request.
Send Inquiry to This Supplier
Mr. Geng Xiaozhong
Sales Manager
2Yrs
Hengshui, Hebei, China
2Yrs
Business Type
Manufacturer
Year Established
1998
Annual Export Value
US$5 Million - US$10 Million
Port of Shipment
Tianjin, Qingdao, qingdao, shanghai, foshan
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