Sintered Wire Mesh Disc, 1 Micron, 25mm, With 400 Mesh Reinforced Layer, 0.8mm Thick
Product Spotlights
As a leading manufacturer from Anping County Boli Hardware Wiremesh Products Factory (established in 1998), we specialize in producing high-quality sintered wire mesh discs. Our 1 Micron Sintered Wire Mesh Disc with a 25mm diameter, 400 mesh reinforced layer, and 0.8mm thickness is engineered for precision filtration in demanding environments. This disc combines exceptional filtration accuracy with robust mechanical strength, offering reliable performance for industrial applications. With over two decades of experience and an annual export value of US$5–10 million, we deliver products trusted by global markets across North America, Europe, Asia, and beyond.
The sintered multi-layer structure ensures uniform pore distribution and high dirt-holding capacity, while the 400 mesh reinforced layer provides additional durability under high pressure and temperature. Whether used in chemical processing, oil & gas, water treatment, or pharmaceutical filtration, this disc is designed to meet stringent quality standards. Below, we detail its key features, technical specifications, and benefits.
Key Features
- Ultra-fine Filtration: 1 micron absolute rating captures fine particles effectively, ensuring high-purity outputs.
- Reinforced Design: The 400 mesh support layer enhances structural integrity, preventing deformation under high differential pressure.
- Consistent Performance: Sintering process bonds layers without adhesives, creating a homogeneous porous medium with stable porosity.
- High Temperature Resistance: Suitable for continuous operation up to 500°C (depending on material), ideal for hot gas filtration.
- Corrosion Resistance: Made from sintered stainless steel wire mesh, resistant to acids, alkalis, and organic solvents.
- Easy Cleaning: Backwashable and reusable, reducing replacement costs and downtime.
- Customizable Options: Available in different diameters, thicknesses, and mesh combinations upon request.
Technical Specifications
| Parameter | Value |
| Filtration Rating | 1 Micron (absolute) |
| Diameter | 25 mm |
| Thickness | 0.8 mm |
| Reinforced Layer Mesh | 400 Mesh |
| Material | Sintered Stainless Steel Wire Mesh (304, 316L available) |
| Shape | Disc |
| Structure | Multi-layer Sintered |
| Maximum Operating Temperature | Up to 500°C (depending on material) |
| Maximum Differential Pressure | 20 bar (customizable) |
Advantages and Benefits
- Higher Filtration Efficiency: The 1 micron rating ensures removal of even sub-micron contaminants, meeting strict quality requirements.
- Longer Service Life: Robust construction and corrosion resistance reduce frequency of replacement, lowering total cost of ownership.
- Versatile Applications: Suitable for liquid filtration (water, chemicals, oils) and gas filtration (air, steam, process gases).
- Backwashable & Reusable: Clean by reverse flow, saving on consumables and waste disposal.
- Consistent Flow Rates: Uniform pore structure maintains stable pressure drop and flow characteristics.
- Customizable Dimensions: We can produce discs in various sizes (10mm to 500mm) and thicknesses to fit your equipment.
Our factory in Hengshui, Hebei, China, utilizes advanced sintering furnaces and precision weaving machines to ensure every disc meets strict quality control. We have been exporting to markets including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and Western Europe, with an annual export value of US$5 million to US$10 million. This global trust is built on consistent product quality, on-time delivery, and responsive customer service.
We invite you to experience the reliability of our sintered wire mesh discs. Whether you need a standard 25mm disc or a custom solution, our team is ready to assist. Contact us today for a quote or technical consultation. Benefit from a manufacturer with over 25 years of expertise and a strong track record in international trade.
Q1: Can this disc be customized to different diameters?
A: Yes, we offer customization in diameter, thickness, and mesh configuration. Standard sizes include 25mm, 50mm, 100mm, and more. Please provide your requirements for a tailored solution.
Q2: What materials are available for the sintered mesh?
A: Our standard material is stainless steel 304 or 316L. Other alloys such as Hastelloy, Monel, or titanium can be used upon request for specific chemical compatibility.
Q3: How do I clean the sintered disc?
A: The disc is backwashable (reverse flow) and can also be cleaned ultrasonically or with chemical solvents. Avoid using abrasive tools that may damage the mesh surface.
Q4: What is the maximum operating temperature?
A: With 316L material, the disc can withstand continuous temperatures up to 500°C. For lower temperatures, 304 option is also suitable. Always confirm with us for your specific application.
Q5: Is this disc suitable for high-pressure applications?
A: Yes, the reinforced layer provides extra strength. The standard disc can handle differential pressure up to 20 bar, and higher pressure ratings are available through design modifications.
Q6: Can the disc be used for both liquid and gas filtration?
A: Absolutely. The 1 micron sintered disc is effective for both liquid (e.g., water, oil, chemicals) and gas (e.g., compressed air, steam, natural gas) filtration, provided the operating conditions are within specifications.
Q7: Do you have any quality certifications?
A: Our factory follows strict internal quality control procedures. While we do not list specific certifications here, we can provide test reports and material certificates upon request. Please contact us for details.
Q8: What is the typical lead time for this product?
A: For standard 25mm discs, lead time is approximately 7–15 days. Custom orders may require 15–30 days depending on quantity and specifications. We offer fast shipping from ports like Tianjin, Qingdao, Shanghai, and Foshan.
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