Tungsten Wire Mesh for Catalyst Support in Chemical Processing 150 Mesh
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in high-quality wire mesh products. With an annual export value of US$5 million to US$10 million, we serve global markets across North America, South America, Europe, Asia, Africa, and Oceania. Our Tungsten Wire Mesh for Catalyst Support in Chemical Processing (150 Mesh) is engineered to deliver exceptional performance in demanding catalytic environments. This mesh combines the intrinsic properties of tungsten—high melting point, superior corrosion resistance, and excellent mechanical strength—with precise 150-mesh weaving to provide an ideal substrate for catalyst beds. Whether you are optimizing a steam reforming process, ammonia synthesis, or hydrogenation reaction, our tungsten mesh ensures uniform gas distribution, minimal pressure drop, and long service life.
Key Features
- High-Purity Tungsten Wires: Made from 99.95% pure tungsten, ensuring no contamination of your catalyst or process.
- Precision 150 Mesh: Uniform openings of approximately 106 microns (0.106 mm) deliver consistent support and flow distribution.
- Outstanding Thermal Stability: Withstands operating temperatures up to 2000°C in inert or reducing atmospheres, ideal for high-temperature catalytic reactions.
- Excellent Corrosion Resistance: Resistant to acids, alkalis, and many corrosive gases, reducing replacement frequency.
- Robust Mechanical Strength: High tensile strength and rigidity prevent deformation under catalyst loading and thermal cycling.
- Customizable Sizes: Available in rolls or cut sheets, with widths and lengths tailored to your reactor dimensions.
- Smooth Surface Finish: Clean, burr-free edges minimize catalyst attrition and dust generation.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | Tungsten (W99.95%) |
| Mesh Count | 150 wires per inch (both directions) |
| Wire Diameter | 0.066 mm (0.0026 in) |
| Opening Size | 0.106 mm (approx.) |
| Open Area | ~35% |
| Weave Pattern | Plain weave |
| Operating Temperature | Up to 2000°C (inert atmosphere) |
| Tensile Strength | ≥ 1500 MPa |
| Standard Width | 1.0 m, 1.2 m (customizable) |
Benefits for Your Catalyst Support Application
- Enhanced Catalyst Efficiency: The uniform mesh structure ensures even distribution of reactants and heat, improving reaction rates and selectivity.
- Reduced Pressure Drop: The open area of ~35% allows gases to pass through with minimal resistance, lowering energy consumption.
- Longer Service Life: Tungsten's high melting point and corrosion resistance mean fewer replacements, reducing downtime and maintenance costs.
- Process Reliability: Consistent mesh quality from our factory ensures repeatable performance batch after batch.
- Easy Installation: Flexible yet sturdy mesh can be cut, shaped, or welded to fit various reactor configurations.
Trusted Supplier for Global Chemical Processing
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a reliable partner for the chemical industry. Our annual export value of US$5 million to US$10 million reflects the trust of clients in over 20 countries, including North America, Europe, Southeast Asia, and the Middle East. We ship from major ports: Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery. Our manufacturing facility in Hengshui, Hebei, is equipped with advanced weaving looms and quality control instruments. Each roll of Tungsten Wire Mesh undergoes strict inspection for mesh count, wire diameter, and surface finish. We offer customizable dimensions and competitive pricing without compromising quality. Contact us today to discuss your catalyst support requirements—our technical team is ready to assist with samples, drawings, and bulk orders.
Frequently Asked Questions
-
Q: What is the purity of the tungsten used in this mesh?
A: We use 99.95% pure tungsten wire, ensuring minimal impurities that could affect your catalytic process. -
Q: Can this mesh be used at temperatures above 1500°C?
A: Yes, tungsten mesh retains its mechanical properties up to 2000°C in inert or reducing atmospheres. For oxidizing environments, protective coatings may be required. -
Q: Do you offer custom sizes and shapes?
A: Absolutely. We can supply mesh in rolls, cut sheets, or pre-formed discs/trays to match your reactor dimensions. Please provide your specifications. -
Q: Is the mesh resistant to strong acids like HCl or H₂SO₄?
A: Tungsten has excellent resistance to most acids, including hydrochloric and sulfuric acids, at moderate temperatures. For concentrated hot acids, consult our technical team. -
Q: What packaging do you use for export?
A: We use sturdy plywood pallets or steel drums with inner moisture-proof wrapping to prevent damage during transit. -
Q: What is the typical lead time for bulk orders?
A: For standard sizes, lead time is 15–20 working days. Custom orders may require 25–30 working days, depending on complexity. -
Q: Can you provide a material test certificate?
A: Yes, we supply a mill test certificate with each batch, showing chemical composition and mechanical properties. -
Q: How do I place a sample order?
A: Samples are available upon request. Please contact our sales team with your required dimensions and quantity.
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