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Help CenterCustom Injection Blow Mold for Reagent Vial, Crimp Seal Neck Design, Multi-Cavity (1x16) Tooling
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Changzhou Hongxinyutai Precision Mold Co., Ltd., established in 2017, specializes in manufacturing high-precision molds for the pharmaceutical and laboratory packaging industries. Our Custom Injection Blow Mold for Reagent Vial with Crimp Seal Neck Design and Multi-Cavity (1x16) Tooling is engineered to deliver consistent, high-quality vials that meet the stringent requirements of reagent storage and handling. With a factory size of 1,000-3,000 square meters and a dedicated team of 51-100 skilled employees, we combine advanced technology with rigorous quality control to produce molds that enhance production efficiency and reduce costs.
Why choose our injection blow mold for reagent vials? This mold is specifically designed for producing vials with a crimp seal neck, which is essential for secure closure and contamination prevention. The 1x16 multi-cavity configuration allows for high-volume output while maintaining precise dimensional accuracy. Each cavity is carefully machined and polished to ensure uniform wall thickness and smooth surface finish, critical for reagent vials used in sensitive analytical and medical applications.
Key Features & Technical Specifications
- Crimp Seal Neck Design: Ensures a tight, leak-proof seal with aluminum crimp caps, meeting pharmaceutical standards for vial integrity.
- 1x16 Multi-Cavity Tooling: 16 cavities per cycle, significantly increasing production throughput while maintaining consistent quality.
- Precision Injection Blow Process: Combines injection molding and blow molding in one process, reducing cycle time and material waste.
- Customizable Dimensions: Vial volume, neck finish, and overall dimensions can be tailored to your specific requirements.
- High-Quality Steel Construction: Mold components are made from hardened tool steel or stainless steel for durability and long service life.
- Efficient Cooling System: Optimized cooling channels reduce cycle time and improve part consistency.
- Surface Finish Options: Available in high gloss or textured finishes, depending on application needs.
- TS16969 Certified: Our manufacturing processes comply with the TS16969 quality management system, ensuring reliability and traceability.
| Parameter | Specification |
|---|---|
| Cavity Count | 16 (1x16) |
| Mold Base | Standard or customized |
| Neck Finish | Crimp seal (20mm, 13mm, etc. optional) |
| Vial Volume | Customizable (e.g., 2ml, 5ml, 10ml) |
| Material Compatibility | PP, PE, PET, PS, etc. |
| Cycle Time | Optimized for 10-15 seconds per cycle (depending on material and part weight) |
| Mold Life | 1,000,000+ cycles (with proper maintenance) |
Benefits to Your Production
- Increased Output: The 1x16 multi-cavity design allows you to produce 16 vials per cycle, dramatically boosting your hourly production rate.
- Cost Savings: Lower per-part cost due to reduced cycle time and material waste, plus longer mold life means fewer replacements.
- Consistent Quality: Each cavity is precisely machined to identical specifications, ensuring uniform vial dimensions and weight.
- Flexibility: Easily adjustable to different vial sizes and neck finishes, making it suitable for a wide range of reagent products.
- Compliance Ready: Crimp seal neck design meets industry standards for pharmaceutical and laboratory closures.
Trust & Reliability
At Changzhou Hongxinyutai Precision Mold Co., Ltd., we have been serving global markets since 2017, including North America, Europe, Southeast Asia, Africa, and Oceania. Our factory is equipped with advanced CNC machining centers, EDM, and wire-cut machines, all operated by experienced technicians. We hold TS16969 certification, which reflects our commitment to quality management and continuous improvement. With a dedicated team of 51-100 employees and a factory area of 1,000-3,000 square meters, we are capable of handling complex mold projects with short lead times. We ship from ports in Jiangsu, Shanghai, and Shenzhen, ensuring convenient logistics worldwide.
Contact us today to discuss your custom reagent vial mold requirements. Our engineers will work with you to design the optimal tooling solution for your production needs. We offer competitive pricing, fast turnaround, and after-sales support to ensure your success.
Frequently Asked Questions (FAQ)
- What is the typical delivery time for a custom injection blow mold? Lead time depends on complexity, but typically ranges from 30 to 45 days after design approval. Rush orders are available upon request.
- Can you produce molds for different vial sizes with the same tooling? The 1x16 cavity layout is designed for a specific vial size. However, we can design interchangeable inserts or adjust the mold to accommodate different volumes within a certain range.
- What materials are recommended for reagent vials? Common materials include polypropylene (PP), polyethylene (PE), and polyethylene terephthalate (PET). The choice depends on the chemical compatibility and clarity required.
- Does the mold include a hot runner system? Our injection blow molds typically use a cold runner system, but a hot runner can be integrated for custom projects to reduce material waste.
- How do you ensure the crimp seal neck meets pharmaceutical standards? We use precision machining and gauges to control neck dimensions to tight tolerances (e.g., ±0.05mm). The mold is also tested with actual crimp caps during trial runs.
- What is the warranty period for your molds? We offer a 12-month warranty against defects in materials and workmanship, with lifetime technical support.
- Do you provide sample testing before mass production? Yes, we can produce trial samples for your approval before committing to full production. Samples are typically shipped within 20 days.
- Can you customize the mold base or cooling system? Absolutely. We design each mold according to your specific machine and production requirements. Cooling channels are optimized for your material and cycle time.
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