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Home > Industrial Equipment & Components > Industrial Customized Service > Plastic Molding > OEM Custom Plastic Molding for Reagent Vials - Injection/Blow Molding, Leak-Proof Crimp Seal, IATF 16949, Zero Flash, Fast Tooling
OEM Custom Plastic Molding for Reagent Vials - Injection/Blow Molding, Leak-Proof Crimp Seal, IATF 16949, Zero Flash, Fast Tooling
Product Spotlights
Custom plastic molding for reagent vials with injection/blow molding, leak-proof crimp seal, IATF 16949 certified, zero flash, and fast tooling. Ideal for pharmaceutical and diagnostic applications, offering precise dimensions, material flexibility, and reliable quality from a 7-year experienced manufacturer.
Negotiable
MOQ: 5000 Pieces (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Medical-grade PP, PE, or PS (customizable)
Capacity:
1ml to 100ml (customizable)
Color:
Transparent, amber, or custom color
Payment & Shipping
Payment Methods:
Port of Shipment:
Changzhou,Jiangsu
Delivery Detail:
30 days
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Material
Medical-grade PP, PE, or PS (customizable)
Capacity
1ml to 100ml (customizable)
Color
Transparent, amber, or custom color
Seal Type
Crimp seal with leak-proof design
Molding Process
Injection molding or blow molding
Flash Control
Zero flash (flash-free molding)
Certification
IATF 16949 compliant
Tooling Speed
Fast tooling (prototype in 2-3 weeks)
Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. – your trusted partner in OEM custom plastic molding for reagent vials. With over 7 years of precision manufacturing experience and a dedicated team of 51–100 skilled professionals, we specialize in producing high-quality vials through injection and blow molding processes. Our vials feature a leak-proof crimp seal, ensuring safe storage and transport of sensitive reagents. Backed by IATF 16949 quality management system, we deliver zero flash parts with exceptional dimensional accuracy and fast tooling turnaround, making us the ideal choice for laboratories, pharmaceutical companies, and diagnostic kit manufacturers worldwide.
Our reagent vials are engineered to meet the stringent demands of the medical and chemical industries. Whether you need small-volume vials for sample collection or larger containers for bulk reagents, our custom molding solutions offer unparalleled precision and reliability. Let’s explore the key features that set our product apart.
Key Features & Technical Specifications
- Injection & Blow Molding Options: Choose between injection molding for high-volume, complex geometries or blow molding for seamless, thin-walled vials. Both processes ensure consistent wall thickness and excellent chemical resistance.
- Leak-Proof Crimp Seal: Our vials are designed with a precision crimp seal that prevents leakage even under pressure or temperature fluctuations. The seal is compatible with standard aluminum crimp caps and rubber septa.
- Zero Flash Technology: Advanced mold design and process control eliminate flash (excess plastic) on the vial surface, reducing secondary operations and ensuring a clean, professional appearance.
- IATF 16949 Certified Manufacturing: Our factory operates under IATF 16949 standards, ensuring rigorous quality control, traceability, and continuous improvement – a guarantee of reliability for critical reagent storage.
- Fast Tooling & Prototyping: With in-house mold design and CNC machining, we can produce prototype tooling in as little as 2–3 weeks, accelerating your product development cycle.
- Customizable Options: Material selection (PP, PE, PS, PET, etc.), capacity (1ml to 100ml), color (transparent, amber, custom), and surface finish (matte, glossy) are all available upon request.
Technical Parameters Table
| Parameter | Value |
| Molding Process | Injection Molding / Blow Molding |
| Material Options | PP, PE, PS, PET, COC, COP (medical grade) |
| Volume Range | 1 ml – 100 ml |
| Closure System | Crimp seal (aluminum cap + rubber septum) |
| Flash Level | Zero flash (flash-free) |
| Quality Certification | IATF 16949 |
| Tooling Lead Time | 2–3 weeks for prototype; 4–6 weeks for production tooling |
| MOQ | 1,000 pcs for standard designs; negotiable for custom |
Benefits for Your Business
- Enhanced Sample Integrity: The leak-proof seal prevents contamination and evaporation, preserving reagent potency for longer periods.
- Reduced Production Costs: Zero flash eliminates secondary trimming, and our fast tooling reduces time-to-market, lowering overall project expenses.
- Global Compliance: IATF 16949 certification ensures our parts meet international quality standards, facilitating export to North America, Europe, Asia, and beyond.
- Flexible Customization: From material selection to color matching, we adapt to your exact specifications, whether for diagnostic kits, lab reagents, or pharmaceutical intermediates.
- Reliable Supply Chain: With a factory size of 1,000–3,000 sqm and a skilled workforce of 51–100 people, we can handle both small-scale prototypes and large-volume production runs.
At Changzhou Hongxinyutai Precision Mold Co., Ltd., we take pride in our state-of-the-art manufacturing facility located in Changzhou, Jiangsu, China. Since our establishment in 2017, we have shipped millions of precision-molded components to markets across the Americas, Europe, Southeast Asia, Africa, and Oceania. Our team of experienced engineers and mold technicians works closely with clients to ensure every vial meets rigorous functional and aesthetic requirements. We offer competitive pricing without compromising quality, and our dedicated after-sales support ensures your satisfaction. Contact us today to discuss your reagent vial project – we are ready to deliver a custom solution that exceeds your expectations.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lead time for custom tooling?
A: For prototype tooling, we can complete in 2–3 weeks. Production tooling typically takes 4–6 weeks, depending on complexity. Rush orders are available upon request. -
Q: Can you provide vials with a specific color or transparency?
A: Yes, we offer a wide range of colors including transparent, amber, blue, and custom Pantone colors. The material selection can also affect clarity – we can recommend the best option for your application. -
Q: Are your vials compatible with standard crimp caps and septa?
A: Absolutely. Our vials are designed to work with industry-standard 11mm, 13mm, and 20mm aluminum crimp caps and rubber septa. We can also customize the neck finish to match your specific closure system. -
Q: What quality control measures do you have in place?
A: We follow IATF 16949 guidelines, including in-process inspection, dimensional measurement, leak testing, and visual inspection. Each batch is accompanied by a quality report upon request. -
Q: Do you offer samples before mass production?
A: Yes, we can provide samples from prototype tooling or existing molds. Sample fees are negotiable, and we will deduct the cost from your first production order. -
Q: Can you produce vials with a very thin wall for better heat transfer?
A: Yes, our blow molding process can achieve thin walls down to 0.3mm while maintaining structural integrity. Injection molding can also achieve thin walls with tight tolerances. -
Q: What is your minimum order quantity (MOQ) for custom vials?
A: For standard designs, MOQ is 1,000 pieces. For fully custom designs with new tooling, MOQ is typically 5,000 pieces, but we can discuss based on your project. -
Q: Do you ship to international destinations?
A: Yes, we export to over 15 countries including USA, Germany, UK, Brazil, Japan, and Australia. Our port of shipment is Jiangsu, Shanghai, or Shenzhen, and we offer FOB, CIF, and DDP terms.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
1,000-3,000 square meters
Total Employees
51 - 100 People
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